Bone Process Operator Job Description Sample
Process Operator - 2Nd Shift (602778)
Performs drug product formulation, filling, crimping, sterilization, Visual inspection, labeling and Packaging. May be required to perform all or a combination of the duties listed below.
This position is 2nd shift. The hours are 1:00 pm to 9:30 pm EST.
Principal Duties and Responsibilities
Buffered solution preparations according to Standard Operating Procedures (SOP's)
Chemical Reactions and RODI Purification of reaction precipitate
Lyophilization and high temperature Calcination of harvested precipitate
Mechanical Bonding of Nanocrystalline Calcium Phosphate Bone Substitute Material
Packaging and assembly of clinical and commercial implantable orthopedic
surgical medical device products
Shipping procedures and documentation, good written and verbal communication skills
Maintain records and clean room environment to comply with regulatory requirements
Handling Demineralized Bone (Human Tissue), all training must stay current
Cross train in all Manufacturing Processes
May be required to perform some of the following: Nitrogen tank replacement and inventory management, assist in quality process document revisions, manufacturing supply ordering and inventory maintenance levels.
Moderate exposure to areas that require understanding of SDS & use of PPE to ensure safety
Expected Areas of Competence
Ability to recognize deviation from accepted practice record keeping
Knowledge of scientific equipment, and operation of manufacturing process equipment
Execution of development and validation protocols for process changes
Environmental monitoring of manufacturing environments
Inventory cycle counting, First-In/First-Out (FIFO) methodology
Proper and safe handling of all wastes considered to be hazardous
Ability to work in ISO classified clean rooms / environments with appropriate required PPE.
Ability to work flexible hours. May require standing for prolonged periods.
High School diploma with 2-4 years experience or Biotech/Biomed Certificate Program or Associates Degree with 0-2 years experience or equivalent combination of education and experience.
Some knowledge of cGMP's, basic chemistry and experience or training in an FDA regulated environment is desirable but not required
Limited travel to Cambridge initially for training.
Process Operator IV B-Arodo Mechanic Operator
MAPEI is searching for experienced ARODO OPERATOR MECHANIC on 2nd and 3rd shift.
Process Operator IV (ARODO Mechanic Operator)Purpose of the position:Safely and efficiently maintain and operate the Arodo packaging line and palletizer.
Essential Duties and Responsibilities.
Maintain the equipment for the Arodo line, namely:- Arodo – all production and maintenance activities- Palletizer – production only, not full range of maintenance
Perform mechanical repairs and PM's
Operate various processing equipment
Read and follow daily production schedule and instructions
Prepare packaging materials by retrieving items from storage, applying labels to containers, setting up and loading filling machines, operating various automatic and manual packaging machines, scales and printing devices, industrial lift trucks, pallet jacks and other material handling tools and equipment.
Maintain correct weight of the bags produced
Maintain the quality of the bags produced
Fill up supersacks directly from the line
Perform Durometer tests on bags for hardness and vacuum
Maintain high efficiency
Operate and monitor plant manufacturing controls, gauges and instruments
Fill out all paperwork- Downtime log- Used parts log- All required Q.C. tests- Shift to shift log book- Dunk test bags- Q.C. sampling
Maintain a clean, safe and organized work area by efficiently using various hand tools and equipment such as push brooms, mops, floor sweepers, cleaning chemicals, trash receptacles, etc. Recycle rework
Assist in training new operators
Create work orders for repair in 7i
Maintain accurate written and electronic records as required by specific tasks
Communicate immediately to Supervisors, or any member of management all circumstances which may affect quality or are considered questionable and unsafe
Conform with and abide by all regulations, policies, work procedures, safety rules and instructions
Document repairs that are non-urgent that can be scheduled
Assist other operators as directed by supervisors in performing all activities associated with the manufacture of products and any other task assigned by supervisors
Work scheduled overtime
Perform other duties as required
Arodo Technician (Process Operator V) – The competencies / job requirements below are specific to team members who are sub-classified as "Arodo Mechanic-Operators"In addition all Process Operator IV competencies / job requirements
Acts as emergency backup to Arodo operations due to team member's absence.
Must be available to travel and assist in ARODO operations at other sites as needed.
Works alternate shifts for training and/or equipment troubleshooting, as necessary.
Coordinates and schedules PMS, PDM and repairs with the Maintenance team.
Ensures all PMs and inspections are performed properly and accurately.
Performs periodic PM audits to ensure inspections are performed as required.
Maintains Spare Parts min/max inventory to assure equipment downtime is minimized.
Coordinates ordering Arodo Repair Parts through Maintenance department.
Acts as focal decision point for all Arodo operational and maintenance activities.
Actively supports Production Supervisor in guiding the Arodo Department's Organization, Dependability, Productivity, Quality, 5S, and Safety across all shifts.
Formally trains Arodo Operator-Trainees through fully certified Operator-Mechanic program; and provides refresher training as necessary.
Trains Arodo Operator-Trainees and Operator-Mechanics on Arodo equipment/process changes or corporate updates / requests.
Acts as the primary Arodo Resource to other facilities.
Acts as Arodo point of contact to Corporate Engineering.
Continually maintains high proficiency with all Arodo Equipment electrical / mechanic features.Knowledge,
Skills and Competencies Required
Demonstrates proficient oral and written communication skills, including ability to listen, process information, then re-communicate instruction and direction in one-on-one and group settings, including (discussions, presentations, reports, and negotiations, as applicable).
Provide strong leadership, demonstrating skills in decision making, motivating others, and encouraging others; demonstrate skill in solving problems and resolving conflict. Shows skills in the application of mathematics, which may include the following applications: producing statistics, data extraction, identifying trends, etc. Able to calculate numbers and amounts such as: discounts, interests, commissions, ratios, percentages, exchange rates, circumferences and volumes.
Able to apply basic concepts of algebra and geometry.
Statistical Process Control: Understands various SPC tools (Control charts, Standard deviation, Cpk, etc.) and has the ability to use them for analysis and trend identification. Have a proficient knowledge of mechanical processes and be able to perform relevant calculations and analyses to assist in operation, sizing, and troubleshooting of processes and process equipment.
Able to manage work environment in order to increase efficiency; able to plan and coordinate work and activities in an optimal manner to ensure tasks are completed efficiently and timely.
Performs services and/or produces product to meet the target performance levels established; within cost/budget, on time, within specification, and in the required quantity.
Adheres to MAPEI's Quality Management System (QMS) program requirements (Quality Manual, Procedures, Work instructions, Records) as directed.
Approaches work activities with an eye for continually improving product and/or services rendered.
Performs responsibilities and documentation requirements completely and without error, providing accurate work as a priority. Adheres to OSHA standards and complies with MAPEI's internal EH&S program requirements.
Observes and enforces safe work practices in all activities; and stores equipment/materials/tools safely in designated areas, as applicable.
Wears at all times the assigned personal protective equipment (PPE).
Practices good personal hygiene, promotes a sanitary work environment and adheres to good housekeeping standards.
Able to meet deadlines, establish appropriate priorities, and get the job done in a timely manner; able to complete task in fast-paced environment with many interruptions.
Able to supervise others and monitor their work so that tasks are completed appropriately.
Able to develop strong, trusting business relationships with internal / external customers toward achieving Department / Company goals.
Proactively support an atmosphere of teamwork by working collaboratively to meet team goals/objectives while respectfully appreciating other team members' viewpoints.
Utilize time management skills by prioritizing time and being efficient when accomplishing work.
Maintains high standards of personal ethics, supporting MAPEI's Code of Ethics.
Computer Equipment and Software Requirements
The position requires the ability to work with a personal computer in a Windows environment. Requires familiarity with Word, Excel, Outlook, and PowerPoint, as well as using the Internet, if required.
2nd Shift 2pm -1030pm $1.00 shift differential
3rd Shift 10pm to 630am $2.00 shift differential
Job Type: Full-time
Salary: UP TO $27.00 /hour
MAPEI offers a comprehensive and competitive benefit package including: Retirement Savings and Investment, Tuition Reimbursement, Health Benefits, Dental Benefits, Flexible Spending Accounts (FSAs), Life Insurance, Disability Insurance, Wellness Program, Employee Assistance Programs (EAP), Vision and Auto and Home Insurance, 17 company paid personal days.
Mapei is an Equal Opportunity Employer
Job Type: Full-time
Process Operator - Machine Operator
Machine Operator – Process Operator, New Century, Kansas
Background & Purpose of the Job:
Unilever, New Century, Kansas, is actively seeking multiple Machine Operators – Process Operators to join our manufacturing environment. The shift hours vary from 2nd shift (3:00pm to 11:30pm) to 3rd shift (11:00pm to 7:30am). All qualified candidates are encouraged to apply!
Who You Are & What You'll Do:
The Machine Operator - Process Operator will work safely by observing all safety rules including proper utilization of lock out and tag out procedures. The successful candidate will also operate the machinery that makes margarine and spreads. This includes performing quality verifications, troubleshooting problems with the equipment, basic repair, changeovers, sanitizing the equipment, and utilizing World Class Manufacturing methods of continuous improvement. This is an entry level position where the employee will be trained on our specific machinery.
What You'll Need to Succeed:
High school diploma, or, GED equivalent.
A minimum of 2 years of machine operation experience in a manufacturing setting.
Mechanical abilities and experience using hand tools.
Proficiency with MS Office Suite (Word, Excel, and PowerPoint).
Training in a related technical field (Industrial Manufacturing, General Maintenance) is preferred.
The ability to work either 2nd or 3rd shift hours.
Unilever is an organization committed to diversity and inclusion to drive our business results and create a better future every day for our diverse employees, global consumers, partners, and communities. We believe a diverse workforce allows us to match our growth ambitions and drive inclusion across the business.
Process And Waste Water Operator
- The Operator I operates and maintains UF's, RO's, DI's, processing, and testing equipment in refinery/industrial facility to purify water to meet customer specifications.
Must have the ability to read, write and comprehend English (operational, process, safety and quality instructions). Must have the ability to perform basic mathematical calculations.
Some experience in a related position and environment preferred.
Must consistently demonstrate the ability to learn and independently operate assigned machines and equipment meeting or exceeding processing and quality targets.
Must demonstrate ability to learn and independently operate equipment such as pumps, engines, centrifuge, generators, valves, gates, mixers, conveyors, blowers, dryers, chemical feed, odor control, disinfection equipment, sludge processing filters, belt presses and measuring/control devices, testing equipment and material handling equipment.
Must demonstrate a working ability to use computer programs for process control.
Must demonstrate ability to work in a team environment and willingness to assume additional or new responsibilities readily.
Must be able to serve rotational 24 hour emergency on-call if required by site.
Must possess a valid driver's license and a safe driving record.
Must be able to pass a drug test and a criminal background check.
Assistant Process Operator - Packaging
Nalco Champion, an Ecolab Company, has an immediate need for a Assistant Process Operator in our Energy Services group located in Sugar Land, TX. If you are a strong operations professional with a proven track record of success working in chemical plants, we invite you to apply. This is your opportunity to join a large growing company offering a competitive base salary and benefits.
What in it For You:
Enjoy a paid training allowing you to learn from successful professionals
Opportunity for a long term, advances career path in service, sales, or management
Access to best in class resources, tools, and technology
Grow your income as you drive growth
Thrive in a company that values a culture of safety to include top-notch training and personal protection equipment
Comprehensive benefits package starting day 1 of employment-medical, dental, vision, matching 401k, company paid pension, stock purchase plan, tuition reimbursement and more!
What Will You Do:
Complete most work functions within production operations
Responsible for the quality blending of finished products and the bulk, drum, and pail packaging of products
General forklift duties and also required
The core responsibility for blending and packaging of products demands the use of mechanical and electrical equipment such as pumps, mixing equipment, and automation control systems
Completion and compliance of all safety initiatives and certification requirements including all near miss and incident reporting
Accountable for the data entry of production tickets, good receipts, and shipping documentation
Daily inspection of work area and monthly document reporting. Ensure that a clean organized work environment is maintained at all times.
Assist with physical inventory counts and processes
Compliance with all applicable ISO requirements
- Plant located in: Sugar Land, TX
- Work week and shift: DETAILS (including weekend rotation, if applicable)
High school diploma/GED
Must have the ability to don a respirator
Must have the ability to wear fall protection if necessary
Must be willing/able to work rotating shift schedule including nights and weekends
No immigration sponsorship offered
Able to lift and carry 50 pounds
Have the ability to bend, squat down, and reach above your head,
Ability to climb stairs and ladders
2 year process technology degree a plus
Minimum of 1 years' experience as an operator in a batch or specialty chemicals manufacturing plant
Minimum 1 year of relevant experience
Forklift experience certified
24 hour Hazwoper
Nalco Water, an Ecolab Company, has an immediate need for a Process Operator in our Water Services group located in Ellwood City, PA. If you are strong operations professional with a proven track record of success working in chemical plants, we invite you to apply. This is your opportunity to join a large growing company offering a competitive base salary and excellent benefits.
The Process Operator is primarily responsible for setting up, manufacturing, and packaging of our batches of chemical product. Able to operate equipment in various work areas, understand various procedures, instructions and able to use various material handling techniques.
Be proficient in use of process equipment.
Perform all aspects of manufacturing a product from a process order or bill of material.
Operate a PC to perform various production functions such as generating process orders, inventory checks, label making, and some quality checks.
Prepare drums, pails, totes, and other containers for transport of products.
Maintains a clean, safe, and environmentally compliant work and storage area.
Labels and placards packaged material in accordance with company policy and government regulations.
Operate pumps, valves, and other processing equipment for safe and efficient chemical production.
Operate all transporting equipment used to receive raw materials and the transport of products.
Effectively load and unload bulk materials from tankers.
Make necessary hose line-ups for loading material from tankers into vessels and vice versa.
Operate scales and maintain drumming platform.
Support the processes to meet the requirements of the current ISO and RC Standards.
Prepare drums and totes for loading and shipping which includes labeling of the container.
Participate in physical inventory, safety meetings, and improvement committees.
May perform necessary Quality Assurance tests.
Be able to act as a second line Production Planner as needed.
Be able to troubleshoot and repair minor problems and alert maintenance to major repairs.
Demonstrate successful ability to supervise Assistant Process Operator and Operator.
Effectively manage through "hands on" example.
Have final responsibility for production moving out of the plant in an efficient manner, maintaining a 95% on time service level.
High School Diploma/GED required
Minimum 1 year manufacturing experience
Willing and able to work weekends
Willing and able to work a rotation, and nights
Process Technology Degree preferred
Ability to work in a high pressure, outside environment
Process Control Operator - 12 HR Night Shift 5:45Pm - 6AM (Afa) D Shift)
Job Description: Summary
Process Control Operator (PCO)
North America | United States
Responsible for sampling and inspecting the product during various steps in the process. Control the charting of information gathered and ensure it is in accordance with Standard Operating Procedure and production standards. Initiate Material Review Reports and follow through per Material Review Report process as required.
Sample and inspect the product and record the results on the control charts. May do additional sampling as required by the Material Review Report process.
Operate quality inspection instruments, i.e. Nikon, Pen & Drag.
Perform the required calculations on the control charts and plot the points.
Inform key personnel of any control chart points that are out of the control limits or any trends which are of concern.
Initiate Material Review Reports as required. May be the first responder to any quality issues on the line.
Aid in problem solving of specific manufacturing problems.
Collect and report any data/information requested by the Manufacturing Coach.
Perform additional sampling for engineers, R&D, and other special requests as required.
Conduct miscellaneous check of quality, assembly techniques, and documentation as directed.
Use Statistical Process Control as required by the Standard Operating Procedures.
Maintain certification on all processes in the department where operating as a PCO.
Participate in the team building concept.
Work overtime as needed by the department.
Actively participate in Continuous Improvement teams and activities, including 5S, blitzes, Shift Start-up, updating PVD boards, etc.
Continuously improve through the KAS program, meeting department goals for completed KAS.
Comply with all local, state, federal, and BD safety regulations, policies, and procedures including RCRA Hazardous Waste regulations.
Comply with all local BD quality policies, procedures, and practices through consistent application of sound quality assurance principles.
Other duties as assigned.
Minimum Experience: One year of quality related experience preferred. Must be certified on all processes in the department where operating as PCO. Must have good interpersonal skills.
Minimum Education: High school diploma or equivalent. Must be able to read, write and communicate in English and be competent in basic mathematics and computer skills.
High School Diploma / GED
Primary Work LocationUSA UT - Sandy
Process Operator - 3Rd Shift
Process Operator tends machinery and equipment that rivets, installs working parts, assembles, inspects, check tests, repairs and packs single pole (1P) and QO style electrical breakers. The job contains multiple tasks performed in a systematic rotation between workstations among the process operators during a given shift. Rotation increments are typically four hours. The primary rotation tasks consist of running a machine (AMI, ANDI, HOM AMI), On-line Repair for AMI, ANDI, HOM AMI, and Packing Cell (Lines A, B & C). Tampo Reprint work is performed at a separate station as needed. Tracking on bases is an additional rare job duty which is generally performed in two hour increments.
General purpose of the production operator position is for tending and operating of automated and semi-automated manufacturing machinery.
Skill level certification is required to qualify for each of the rotation tasks.
Process operator tends one or more machines and moving product line on a daily basis in a machine-paced environment for most of the majority of the rotation tasks.
Work schedule is a 40 hour week with occasional O.T. often on a seasonal production demand basis.
Occasional line stoppages or interruptions require increased work pace to reduce bottle necks and meet shift production targets.
Critical Job Demands
Constant standing and walking for up to an eight (8) hour shift. (Operators typically are rotated to the job tasks of On-Line Repair, Auditor and Repair job tasks where chair use is an option.)
Occasional bilateral upper extremity use with low to moderate force required to push, pull and position bin stacks. Push/pull force required to maneuver product stacked on dollies in bins or plastic totes is generally 10-17 lbs to overcome static inertia and 3-5 lbs to maintain movement of bins, etc.
Occasional bilateral wrist pronation/supination and ulnar deviation while grasping breakers and using copper probe (with screwdriver handle) for unjamming activities while tending machines.
Occasional lifting of boxes, tubs and totes weighing 10-25 lbs typically from waist to waist height.
Rare lifting of totes weighing 2-6 lbs from floor to waist height.
Occasional to frequent forward neck flexion while performing inspection activities (typically sitting in adjustable height chair and table.)
Occasional step up (4-8 inches) to utilize risers, stands, and/or platform ladders.
Rare neck extension to look at computer screen or other equipment controls.
Rare stooping, crouching, squatting, and kneeling to retrieve dropped breakers (behind or under cube system.)
Frequent hand – eye coordination of body and work object movements
Occasional to frequent visual inspection (depending on job being performed) of parts while handling the part to check for quality defects; some checks require inspection tooling or measurement devices
General Skills/Characteristics for Job Title
Ability to meet production requirements and maintain required part quality
Ability to use measuring instruments
Ability to read, understand and follow procedures for inspecting breakers
Ability to communicate including verbal and written English
Ability to work safely, communicate effectively with supervisors and technical personnel, use good judgment, and work well around others
Ability to cope with stressful situations, follow policies and procedures, solve problems, and maintain full commitment to the task
Ability to utilize good time management skills and multitask without constant supervision
It is the policy of Schneider Electric to provide equal employment and advancement opportunities in the areas of recruiting, hiring, training, transferring, and promoting all qualified individuals regardless of race, religion, color, gender, disability, national origin, ancestry, age, military status, sexual orientation, marital status, or any other legally protected characteristic or conduct.
Assistant Process Operator - Corsicana, TX
Nalco Champion, an Ecolab Company, has an immediate need for a Production Technician at our Corsicana, TX facility. This is your opportunity to join a large growing company offering a competitive base rates and benefits.
Complete most work functions within production operations on a daily basis.
Responsible for the quality blending of finished products and the bulk, drum and pail packaging of products.
General forklift duties are also required.
The core responsibility for blending and packaging of products demands the use of mechanical and electrical equipment such as pumps, mixing equipment, and automation control systems.
Completion and compliance of all safety initiatives and certification requirements including all near miss and incident reporting.
Accountable for the data entry of production tickets, goods receipts, and shipping documentation.
Daily inspection of work area and monthly document reporting. Ensure that a clean and organized work environment is maintained at all times.
Assist with physical inventory counts and processes.
Compliance with all applicable ISO requirements.
High school diploma or GED
Must be medically qualified to wear a respirator
Physically able to lift 50 pounds, climb stairs or a ladder, and agile enough to squat and bend over (Agility Tests 1, 2a & 2b.)
Must be willing/able to work rotating shift schedule including nights and weekend.
Immigration Sponsorship not offered for this role
Two year process technology degree a plus
Minimum of 1 years' experience as an operator in a batch or specialty chemicals manufacturing plant
Minimum 1 year of relevant experience
Forklift operation certified
24 hour Hazwoper
Process Operator II - Preweigh Operator
2nd shift $1.00/hr shift differential for 2nd shift
Maintain a clean, safe and orderly work environment by properly identifying and storing ingredients, supplies and products as directed by supervisors and efficiently using various hand tools and equipment.
Read and follow the daily production schedule and instructions, prepare packaging materials by retrieving items form storage, applying labels to containers, setting up and loading filling machines, stacking and palletizing products operating various automatic and manual packaging machines, scales and printing devices, industrial lift trucks, pallet jacks and other material handling equipment.
Prepare ingredients according to production schedule and instructions for blending and compounding using various tools and measuring devices, included but not limited to: digital/manual scales, pumps, and hand scoops, buckets, bags, supersacks and pallets. Operate various processing equipment designed to break up, grind, mix, transport, or otherwise prepare ingredients for final processing
Assist other operators as directed.
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