Broaching Machine Set Up Operator Job Description Sample

Headquartered in Lynchburg, Va., BWX Technologies, Inc. (NYSE:BWXT) is a leading supplier of nuclear components and fuel to the U.S. government; provides technical and management services to support the U.S. government in the operation of complex facilities and environmental remediation activities; and supplies precision manufactured components, services and fuel for the commercial nuclear power industry. With approximately 6,100 employees, BWXT has nine major operating sites in the U.S. and Canada. In addition, BWXT joint ventures provide management and operations at a dozen U.S. Department of Energy and two NASA facilities. Follow us on Twitter @BWXTech and learn more at www.bwxt.com.

We are currently seeking qualified candidates to fill the role of Broaching Operator at our facility in Barberton, Ohio. The Broaching Operator will operate the broaching machine to broach tube supports, tube sheets, strainer plates and similar products of ferritic and austenitic materials.

Summary of Responsibilities:

• Set up work station and operate broaching machine to broach external surfaces of metal work pieces.

• Align machine with work pieces, insert broaching tools and activate machine pulling tools through components broaching openings to specifications/requirements.

• Perform in-process inspection on work to determine quality standards are met and detects machine out-of-tolerance conditions; escalates out-of-tolerance conditions to the team lead and assists with corrections.

• Change worn broach tooling, clean machine, and perform setup on new broach tooling.

• Clean machine work area, components, and pit.

• Deburrs and grinds as required.

• Operate crane and assist with crane moves.

Minimum Qualifications:

To perform this position successfully, an individual must be able to perform each job duty satisfactorily. The requirements listed below are representative of the knowledge, skills, and/or abilities required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential duties.

• Must have a high school diploma or GED

• A minimum of two (2) years' machining experience, preferably in a medium-to-heavy manufacturing environment, is preferred

• Must be able to read and understand prints, process sheets, written and verbal instructions.

• Must demonstrate ability to use and set up measuring instruments, such as fixed gauges, calipers, and micrometers.

• Must ensure compliance with environmental health and safety policies.

• Must be able to keep detailed records.

• Must be willing to learn and be assisted by other operators on proper operational procedures.

• Must be willing and able to perform housekeeping and other job related duties as assigned.

• Must demonstrate above skills by passing written and practical tests.

• Due to our work with the federal government, U.S. citizenship with no dual citizenship is required.

Physical Demands:

The characteristics listed below are representative of the physical demands required by an individual to successfully perform the essential duties of this position. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential duties.

• While performing the duties of this job, the employee is regularly required to stand; use hands to finger, handle, or feel; and reach with hands and arms. The employee is frequently required to walk. The employee occasionally required to stoop, kneel, crouch, crawl, and talk or hear. The employee is occasionally required to lift and/or move up to 50lbs. Specific vision abilities required by this job include close vision, depth perception, and ability to adjust focus.

• While performing the duties of this job, the employee is regularly exposed to moving mechanical parts, toxic, and caustic chemicals and fumes or airborne particles. The noise level in the work environment ranges from normal noise levels to loud.

BWX Technologies, Inc. (BWXT) embraces diversity of thought, values individuality, encourages new perspectives and provides equal opportunity in employment for all qualified employees and applicants without regard to race, color, religion, gender, sexual orientation, age, national origin, disability, veteran status, genetic information, or any other category protected by federal, state, and/or local law.

https://www.dol.gov/ofccp/regs/compliance/posters/pdf/eeopost.pdf

https://www.dol.gov/ofccp/regs/compliance/posters/pdf/OFCCP_EEO_Supplement_Final_JRF_QA_508c.pdf

POSITION SUMMARY:

Set up, trouble-shoot problems, change and adjust tooling and machines to meet blue print specifications, production and quality standards and to assure safe operations. Train other employees to operate machine correctly and safely.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Work without direct supervision but perform as a team member in order to respond to other employees and supervisor's requests and assist other employees as needed.

• Handle all materials and tools and have operating knowledge of all machines. Employee must be able to perform preventive maintenance, set up and make changes adjustments to tooling and machines plant- wide to assure the capability of meeting production and quality standards and operate safely.

• Identify problems and apply effective problem – solving skills and mechanical ability to take corrective action.

• Use Lean principles, Quick Change Technology, Total Productive Maintenance, Cell Design, and 5S as a tool to help our plant run more efficiently.

• Employee must perform his/her job within acceptable safety, environmental, quality, productivity and performance standards as outlined in plant policies, handbooks and applicable work instructions.

• Overtime as required/requested.

Required Skills

Required Experience

CRITICAL SKILLS/QUALIFICATIONS:

• Knowledge and ability to operate all machines on all lines.

• Ability to set up and adjust all tooling and functions of all machines to make changes and adjustments to meet specifications and quality standards of parts.

• Mechanical and Electronic skills

• Good math skills

• Knowledge and application of SPC, visual quality inspection and ability to use and read calipers and gauges at all machines and work stations on each line

• Ability to work on own without direction supervision but able to respond to directions and job assignments

• Ability to communicate effectively to Machine Operators, Team Leaders, Production Leaders, Engineering Maintenance, Quality, etc.

• Ability to trouble – shoot machine and tooling problems and take corrective action

• Flexibility to work long hours or different work schedules and to respond problems, changes and job assignments

• Ability to work in a team environment with other employees

• Ability to read, write and understand work orders, technical documentation and diagrams, directions and safety regulations

SUMMARY

Perform a wide variety of set-up duties to install, maintain and troubleshoot injection/ blow mold machinery to ensure the quality manufacture of new, existing and custom molded products.

What You'll Do:

• Install molds; set up the machine pressures, process temperatures, mold heaters, cooling lines, thermolator lines, cycle times, materials, set up chutes, conveyors, fixtures and cooling jigs.

• Maintain molds in the injection/blow mold departments including cleaning, assembling, sandblasting, and greasing under the direction of the IM Tooling Coordinators.

• Sort, count, and inspect parts as necessary to maintain quality and quantity standards within department specifications.

• Run prototype parts of new and custom molded products until the product and procedures are approved for manufacturing.

• Troubleshoot machine processes; adjust pressures, heat, and air; replace nuts and bolts, airlines, water lines, and checks barrel heats. Responsible for contacting Maintenance (IMC or Facility) with machine breakdowns and issues.

• Oversee the quality of all the products produced in blow mold/injection molding. Measure, weigh and perform final inspection for all products using blueprints, scales, calipers and height gauges.

• Maintain Kanban system as necessary to ensure proper function

• Maintain established quality and quantity standards. Follow prescribed safety precautions, established company and department policies, procedures, rules and regulations. Detect and report improper operations, faulty equipment, defective materials and questionable conditions to proper supervision. Maintain work area(s) and equipment in a clean, orderly and safe condition.

• Maintain daily production and other records as required.

• Perform other related duties as required or directed

• Follows company policies and practices as outlined in the Employee Handbook and/or applicable employment agreement. Follows safety guidelines and procedures in accordance to the job.

• Performs additional duties as assigned.

What You'll Need

• High School Diploma or GED

ADDITIONAL INFORMATION:

• Actively supports and complies with Pelican's objectives, guidelines and commitment to Quality and Safety, with an emphasis on continual improvement.

• Must be able to interact effectively and cooperatively with employees at all levels.

• Must have the ability to complete assignments within the timeframe specified by the Manager.

• Must be flexible regarding working hours and overtime. Must be able to work overtime on evenings and weekends, with or without advanced notice.

• Must be able to operate in a fast-paced environment and handle multiple projects simultaneously.

PHYSICAL REQUIREMENTS AND WORKING CONDITIONS

• While performing the duties of this job, the employee will be frequently required to execute standard physical activities within the facility areas (i.e. stand, walk, sit, use hands/fingers).

• While performing the duties of this job, the employee will be frequently required to execute non-standard physical activities within the facility areas (i.e. climb or balance, stoop, kneel, crouch).

• Ability to lift and/or move up to 20 pounds and occasionally lift and/or move up to 50 pounds.

• This position requires repetitive hand/wrist activities.

Pelican Products, Inc. is an Equal Employment Opportunity/Affirmative Action employer.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex including sexual orientation and gender identity, national origin, disability, protected Veteran Status, or any other characteristic protected by applicable federal, state, or local law.

Nearest Major Market: Springfield MA

Job Segment: Inspector, Facilities, HVAC, Quality, Operations

Schaeffler, a global automotive and industrial supplier, is seeking a Turning Setup Operator I (Contiental Shift) for our facility in Fort Mill, SC to report to the Supervisor. This position is responsible for producing components that exceed customer requirements and expectations.

Key duties include but not limited to:

• Operate and provide complex troubleshooting of a modular and/or progressive press machine

• Ensure the quality of parts produced to meet the specified print and standard process control guidelines

• Monitor the process to ensure a state of statistical control and capability in meeting internal and external specifications

Qualified candidates will have:

• Minimum of two years in manufacturing environment operating complex plant metalworking or related equipment. This experience must involve machine set-up and be on the same machine or machine type as will be responsible for after hire

• Previous experience as Trainer

• Ability to provide examples of previous complex troubleshooting

• Strong mechanical background with troubleshooting skills

• Strong communication skills

• Ability to work overtime to include weekends

• Ability to read/complete blue prints

• Adhere to 5S standards

• High School Diploma or GED

Schaeffler is an Equal Opportunity Employer/Minorities/Females/Disabled/Veterans

ESSENTIALDUTIES AND RESPONSIBILITIES (Eachitem should account for 10% or more)

• Responsible for the sealing process and properly handling the formfill seal machine

• Ensure the machine seals within established specifications and atthe appropriate speed

• Proactively respond to seal issues with necessary adjustments withan emphasis on quality, cost, and delivery. Maintain established linespeed targets

• Adjust necessary specifications

• Change film as necessary

• Assist with the rework of product when bags don't properly meetquality specifications

• Input SKU and reporting information into digital tracking systems

• Follow all Food Safety requirements and GMP (Good ManufacturingPractices)

• Perform visual inspection of product to meet certain specification

• Ensure conformance to company standards and customerspecifications

• Assist in cleanliness of general work area

• Ability to work days and hours that can change on a regular basis

• EOE Race/Color/Religion/Sex/Sexual Orientation/GenderIdentity/National Origin/Protected Veteran/Disability Status*

Knowledge/Skills/Abilities:

• Ability to work a flexible schedule

• Ability to work in a refrigerated warehouse environment

The work environment is cool and wet with temperatures ranging from 34 to 38 degrees Fahrenheit. The physical demands of this position are representative of those that must be met by an associate to successfully perform the essential functions of the job. While performing the duties of this job the associate is primarily asked to stand and walk. Light, periodic lifting will be required. Must be able to lift up to 75 pounds (with assistance) and must be able to multi-task in a fast paced, noisy environment.

Schaeffler, a global automotive and industrial supplier, is seeking a Press Setup Operator I (2nd Shift) for our facility in Fort Mill, SC to report to the Supervisor. This position is responsible for producing components that exceed customer requirements and expectations.

Key duties include but not limited to:

• Operate and provide complex troubleshooting of a modular and/or progressive press machine

• Ensure the quality of parts produced to meet the specified print and standard process control guidelines

• Monitor the process to ensure a state of statistical control and capability in meeting internal and external specifications

Qualified candidates will have:

• Minimum of two years in manufacturing environment operating complex plant metalworking or related equipment. This experience must involve machine set-up and be on the same machine or machine type as will be responsible for after hire

• Previous experience as Trainer

• Ability to provide examples of previous complex troubleshooting

• Strong mechanical background with troubleshooting skills

• Strong communication skills

• Ability to work overtime to include weekends

• Ability to read/complete blue prints

• Adhere to 5S standards

• High School Diploma or GED

Schaeffler is an Equal Opportunity Employer/Minorities/Females/Disabled/Veterans

Trinity Highway Products is searching for a Machine Operator in our Lima, OH plant. As a Machine Operator, you'll set up and operate machines to cut, bend, straighten, and form parts as specified by blueprints.

Trinity Highway Products is Ahead of the Curve™ in safety and innovation as a leading manufacturer of highway guardrail, highway guardrail end treatments, temporary and permanent crash cushions, truck-mounted attenuators, and cable barrier systems.

Monday

• Friday: 6:00am

• 3:30pm

What you'll do:

• Lay up sequence and/or templates

• Read blueprints, adjust for thickness, and adjust appropriate settings to shape of material

• Load material for processing and verify dimensional requirements

• Unload and may transfer material to storage area

• May use overhead cranes or forklift

• Follow all safety rules and practices

• Performs other duties as assigned

#nowhiring

What you'll need:

• Ability to read blueprints

• Ability to operate three of the following equipment types: press break, shear, punch press, saw drill press or roller

• Ability to understand the technical aspects of the job

• Ability to follow verbal or simple written instructions and procedures

• Ability to measure accurately

• Ability to perform all essential functions safely and efficiently

• Ability to follow directions and maintain a professional work environment

• Regular and predictable attendance

Job Description:

At Scotts Miracle-Gro we think people are like plants....in the right place you will grow and flourish. Are you an advocate of making the world a more beautiful place by inspiring others, championing new ideas and being intellectually curious?

Are you not afraid to roll up your sleeves and get your hands dirty? If so, then we want you as part of our Scotts family!

Typical work may include but is not limited to:

The Machine Operator will be working at one of Scotts production plants mechanically combining raw materials to produce our finished product.

The Operator must understand the mixing of active solution vessels, premixes & all raw material bases for products produced.

Operate a computer controlled production system for multiple raw material ingredients that are processed in a mix room.

Solve daily operations problems with limited supervision.

Actively maintain good housekeeping standards in their assigned area

Complete daily job checklists & equipment checks/calibrations to maintain quality.

Maintain accurate records of raw materials, samples & equipment operations.

Operate a forklift to transport materials

Perform safety audits on equipment

All other duties as assigned

Set up machines at the beginning of shift to ensure proper working order

Perform testing procedures to ensure that machines work optimally during the production procedures

Maintain and clean machines before and after each shift

Feed information akin to speed, shapes and sizes through the machine set up box

Place parts in semi-automated machines

Calibrate machines at the beginning of each shift

Re-calibrate machines at the end of each shift

Monitor machines during every procedure to ensure optimum running

Troubleshoot problems during machine operation

Ensure that regular and preventative maintenance procedures are carried out

Perform random tests to ensure accuracy

Perform safety checks on every machine

Ensure that machines are producing quality products by managing periodic checks on output

Ensure stocks of needed materials are ready and available at all times

Maintain activity logs/downtime sheets

The perfect person will have:

High School diploma or equivalent.

A minimum of one plus years of production plant experience is preferred.

Able to identify all materials used, detail oriented, follow safe practices and procedures, ability to read English and or follow directions

Able to work in a dusty environment, hot/cold/ rainy weather, lift 50 pounds, and be able to climb ladders and work on their feet for the entire day.

Willingness to work mandatory overtime including weekends and holidays.

COME GROW WITH US, WHERE THE GRASS REALLY IS GREENER!

Not interested in this role? Check out our other career opportunities and learn more about what it's like to work at Scotts MiracleGro by accessing our Talent Network: SMG Talent Network

The Scotts Miracle-Gro Company (NYSE: SMG) is the world's largest marketer of branded consumer lawn and garden products, with a full range of products for professional horticulture as well. Scotts Miracle-Gro has helped to grow the nearly $7 billion global consumer lawn and garden market through product innovation, industry-leading advertising efforts and its trusted brands.

The brands and products within our portfolio include: Scotts, Miracle-Gro, TomCat, Ortho, RoundUp, Bonnie Plants, Osmocote, Earthgro and Fafard.

Scotts is an EEO Employer, dedicated to a culturally diverse, drug free workplace.

EEO/AA Employer/Minority/Female/Disability/Veteran/Sexual Orientation/Gender Identity

Notification to Agencies:

Please note that the Scotts Miracle-Gro company does not accept unsolicited resumes from recruiters or employment agencies. In the absence of a signed Master Service Agreement, and specific approval to submit resumes to an approved requisition, the Scotts Miracle-Gro company will not consider or approve payment regarding recruiter fees or referral compensations.

• Machine parts which have multiple features.
• Operate a variety of machine types or multiple non-complex machines at a time.
• Maintain an existing process which would include but not limited to: offset machine tools, change tooling as required, load material.
• Monitor machine performance to ensure that product quality and specifications are achieved.
• Inspect completed work independently using advanced measurement / inspection tools.
• Measure dimensions of finished work pieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.
• Monitor SPC data / trends to ensure process control.
• Prepare future jobs while machines are manufacturing product.
• Ability to train new operators.
• Must be able to perform but not limited to the following tasks: milling, turning, drilling, tapping, de-burring, bench operations and inspect.
• Must be familiar with the basic machine functions in order to perform the tasks stated above.
• Must contribute to Doering’s culture of continuous improvement.
• Other duties as assigned.

• Diploma or equivalent.
• Minimum 1 year manufacturing related experience.
• Must be able to read and interpret drawings, follow routers, use simple math, and use basic hand held measuring tools.
• Demonstrated success using technical math skills such as Algebra, Geometry in practical applications.
• Must have the ability to adjust programs and set up multiple styles of machines with proven processes.
• Mechanical aptitude / troubleshooting skills.
• Basic computer skills.
• Employee must have ability to lift up to 50 pounds.

• Light to moderate physical effort required.
• Prolonged standing.
• Regularly required to walk, bend, reach and move about the facility. 
• Must be able to lift up to 50 pounds.