Cellophane Casting Machine Repairer Job Description Sample

Description

Starts and operates furnace, oven, die-casting, core making, metal molding, or rotating machines to pour metal or create molds and casts.
Removes casting from mold, mold from press, or core from core box, using tongs, pliers, hydraulic ram, or by inversion.
Pours or loads metal or sand into melting pot, furnace, mold, core box or hopper, using shovel, ladle, or machine.
Inspects metal casts, and molds for cracks, bubbles, or other defects and measures castings to ensure specifications met.
Sprays, smokes, or coats molds with compounds to lubricate or insulate mold, using acetylene torches or sprayers.
Skims or pours dross, slag, or impurities from molten metal, using ladle, rake, hoe, spatula, or spoon.
Assembles shell halves, patterns, and foundry flasks, and reinforces core boxes, using glue, clamps, wire, bolts, rams, or machines.
Fills core boxes and mold patterns with sand or powders, using ramming tools or pneumatic hammers, and removes excess.
Positions, aligns, and secures molds or core boxes in holding devices or under pouring spouts and tubes, using hand tools.
Other duties as assigned.
1st and 2nd shift, temp to hire positions available.
$10-13/hr. depending on experience.
Positions located in Kenosha, WI.

Requirements:
Requirements
Minimum 6 months experience in a manufacturing environment.
Reliable transportation.
Ability to work in a hot environment.
Additional Info:
Halpin Staffing Services provides great jobs with desirable employers in Southeast Wisconsin and Northeast Illinois. Find your next position in accounting, finance, engineering, HR, marketing/sales, administration or light and heavy industry. We’ve got flexible scheduling options and competitive benefits available! Apply today or visit us at halpinpersonnel.com!

Job Description:

Creating Long-Term Value Thru Relentless Innovation®

ATI is a global manufacturer of technically advanced specialty materials and complex components. Our products support diverse markets and industries such as aerospace and defense, oil & gas, electrical energy, medical, automotive, and other industrial markets.

We are currently seeking a Machine Repairer. This position is at our Cudahy, WI plant located approximately 5 miles south of Milwaukee.

This position is responsible for repairing, rebuilding, and maintaining machine tools and machine components to maintain proper operating accuracy, reliability, efficiency of the equipment.

Position responsibilities include:

• Analyze, identify, and repair operating problems on various machine tools both manual and CNC.

• Perform layout work determining degrees, fits, etc. Must know drive fits, press fits, shrink fits, and running fits of various materials as well as general machine tool construction, repair practices and procedures.

• Perform assembly, layout and repair operations on diverse industrial production equipment.

• Rig, relocate, move, load, and unload large and heavy equipment.

• Troubleshoot, inspect, disassemble, assemble, rebuild, repair, or replace of defective parts or machines.

If you are organized, motivated and can work independently and as a part of a dynamic team, please contact us. We offer excellent salary compensation and comprehensive benefits package. For consideration, submit your resume and salary requirements.

An Equal Opportunity Employer Affirmative Action for Females, Minorities, Vietnam Era Veterans and the Disabled "ATI Metals and its subsidiary companies will provide equal employment opportunities to all applicants without regard to applicant's race, color, religion, sex, gender, genetic information, national origin, age, veteran status, disability status, or any other status protected by federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested."

Requirements

• Experience as a Maintenance or Repair resource in an industrial environment.

• Journeyman status in a State Indentured Apprenticeship is preferred but not required.

• At least 4 years of machine maintenance experience

• Ability to work nights and weekends

Requisition Number
17-2874

Area of Interest

Facilities / Maintenance

Status

Full-time

Job Type

Non-exempt

Location

Cudahy Operations-L01

Job ID: SLH20181007-46490

At Northrop Grumman, our employees have incredible opportunities to work on revolutionary systems that impact people?s lives around the world today, and for generations to come. Our pioneering and inventive spirit has enabled us to be at the forefront of many technological advancements in our nation?s history - from the first flight across the Atlantic Ocean, to stealth bombers, to landing on the moon.

We look for people who have bold new ideas, courage and a pioneering spirit to join forces to invent the future, and have fun along the way. Our culture thrives on intellectual curiosity, cognitive diversity and bringing your whole self to work ? and we have an insatiable drive to do what others think is impossible. Our employees are not only part of history, they?re making history.

Northrop Grumman Innovation Systems designs, builds and delivers space, defense and aviation-related systems to customers around the world. Our main products include launch vehicles and related propulsion systems; missile products, subsystems and defense electronics; precision weapons, armament systems and ammunition; satellites and associated space components and services; and advanced aerospace structures.

Northrop Grumman is committed to hiring and retaining a diverse workforce. We are proud to be an Equal Opportunity/Affirmative Action Employer, making decisions without regard to race, color, religion, creed, sex, sexual orientation, gender identity, marital status, national origin, age, veteran status, disability, or any other protected class.

For our complete EEO/AA and Pay Transparency statement, please visit www.northropgrumman.com/EEO . U.S. Citizenship is required for most positions.

Job Type: Full Time

Desired Travel: less than 25%

Years of Experience: 1-3 Years

Education: High School/GED

Expertise: Maintenance

Group: Defense

Req ID 12991 Title Journeyman Machine Repairer City Sturtevant State Wisconsin Job Function Manufacturing Salaried / Hourly Hourly Job Description

Through its people and brands, CNH Industrial delivers power, technology and innovation to farmers, builders and drivers all around the world. Each of its brands, including Case IH, New Holland Agriculture, Case and New Holland Construction, FPT Industrial, Capital, and Parts & Service, is a major international force in its specific sector.

• Construct new apparatus, equipment, and machine tools. Work from design drawing and specifications.

Setup and operate various standard machines such as keyseaters, lathes, mills, shapers, surface grinders etc., to cut, form, and shape parts of regular, symmetrical, eccentric and irregular form and shape.

Select tooling, feeds, and speeds to suit variations in material, operating conditions, finish, and tolerance requirements.

Assemble, align, fit, adjust, and check component parts of sub-assemblies and units. Obtain match fits of mating parts.

Analyze reason for breakdown or mechanical defect in machine tools, hydraulic equipment, etc.

Check and examine machine tool, hydraulic equipment, or related parts to be repaired, repair and re-assemble.

Perform other related or similar duties as required.

Required Qualifications

The qualified applicant will have a Machine Repair Journeyman's card or have eight (8) or more years of practical experience and can provide the appropriate documentation. Must have knowledge in the use of shop mathematics and precision measuring instruments requiring interpretive reading. Must have strong knowledge of hydraulics, piping, pumps, valves, etc.

We are AAM. We have the POWER to move the world.

At AAM, we're looking for associates who push boundaries and drive solutions for the future. Innovators. Thinkers. Dreamers. Doers. No matter the role or function, every associate is a piece of what makes AAM great.

We're growing and building #TeamAAM to be the best. Join us!

Operator, Robot Casting Processor

SUMMARY

Operate, maintain, program and troubleshoot the robot casting processor. Perform all tasks with safety and quality in mind and in accordance with established procedures and process instructions. Take necessary action to minimize delay time and maximize production.

DUTIES AND RESPONSIBILITIES include the following. Other duties and responsibilities may be assigned.

Universal

Exhibit superior safety practices every day evidenced by outstanding housekeeping at all times.

Extend treatment to all other employees of the Company as individuals with the courtesy and dignity shown to customers.

Exceed customer quality and service expectations through attention to detail.

Exercise maximum care to protect the environment by fostering and supporting responsible operating procedures.

Essential

Set up, operate, and troubleshoot the casting processor based on specific part number requirements. Respond to and correct error codes.

Program equipment for various casting configurations, minimize machine cycle time, and optimize production.

Load castings onto belt and insure proper seating for each machine cycle.

Inspect castings and grind surfaces not completed by the robot.

Perform visual casting inspection and use various measuring instruments and tools to inspect castings. Notify appropriate supervisor of quality concerns as necessary.

Operate fork truck as necessary to transport full or empty containers.

Change grinding and cutting wheels in accordance with established procedures.

Record all scrap on appropriate log or information system and forward information or suspect castings to appropriate department.

Perform normal maintenance up-keep on machine and arrange for machine repairs by contacting supervisor or Maintenance Department as necessary.

Complete routing tag information, change and label boxes of finished castings and scrap material.

About American Axle & Manufacturing

For over 20 years, customers around the world have entrusted AAM to design, engineer, validate and manufacture driveline, metal forming, powertrain, and casting technologies for automotive, commercial and industrial markets. Today, we are a premier global Tier 1 automotive supplier with broad capabilities across multiple product lines to deliver efficient, powerful and innovative solutions for our customers. We've earned the trust of our suppliers and our customers through our steadfast commitments to quality, operational excellence and technology leadership.

AAM delivers power. We deliver power literally through vehicle components, systems and innovation, but we also deliver power in ways unseen.

We power our associates, their families, and the communities in which we operate. Our global team of over 25,000 associates has a clear vision of where AAM is going and how we are going to get there. After all, they are the reason we are a leader in the automotive industry.

We are powering the future. We are AAM. Move with us, and join #TeamAAM.

AAM will not discriminate against any Associate or applicant for employment because of age, race, color, gender, religion, weight, height, marital status, sexual orientation, genetic history or information, gender identity or expression, disability, protected veteran status, national origin, or other characteristic protected by law. AAM will take affirmative action to ensure that applicants are employed, and that Associates are treated equally during employment, without regard to their age, race, color, gender, religion, weight, height, marital status, sexual orientation, genetic history or information, gender identity or expression, disability, protected veteran status, national origin, or other characteristic protected by law.

For the Disabled Job Seeker: We offer reasonable accommodations for qualified disabled individuals who are applicants for employment. To request assistance or accommodations, please e-mail aamhr@aam.com . AAM is an equal opportunity/affirmative action employer.

Senior Process Engineer

• Casting

• GE Power

• Experienced

• Posted 7/13/2018 10:54:24 AM

• 3134028

• Job Function: Engineering/Technology

• Business Segment: Power Gas Power Systems

Location(s): United States; New York; Schenectady

About Us:

GE's Gas Power Systems business is the global industry leader in efficient, reliable, and cost-effective conversion of fuel to power, serving a wide range of applications from small, mobile power to highly efficient, utility scale power plants. With our substantial technology heritage and the largest delivered fleet of gas turbines of any provider in the world, our specialized plant solutions address unique customer challenges, providing increased performance, fuel efficiency, lower emissions and operational flexibility.

GE is the world's Digital Industrial Company, transforming industry with software-defined machines and solutions that are connected, responsive and predictive. Through our people, leadership development, services, technology and scale, GE delivers better outcomes for global customers by speaking the language of industry.

GE Power is a world leader in power generation with deep domain expertise that helps customers deliver electricity from a wide spectrum of fuel sources. We are transforming the electricity industry with the digital power plant, the world's largest & most efficient gas turbine, full balance of plant solutions and our data-leveraging software. Our innovative technologies and digital offerings help make power and water more affordable, reliable, accessible and sustainable.

GE offers a great work environment, professional development, challenging careers, and competitive compensation. GE is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

Role Summary:

The Senior Process Engineer – Casting will be part of a cross-functional team that develops and implements investment casting processes for advanced industrial gas turbine components. In this role, you will provide deep expertise to improve rate of initial success, reduce product development time, improve yield, and reduce cost and complexity.

Essential Responsibilities:

As the Senior Process Engineer

• Casting, you will:

• Develop and implement investment casting processes for advanced industrial gas turbine components within a newly formed casting development facility

• Be a Subject Matter Expert in all areas of investment casting, with a focus on wax patterns, shells and single crystal castings, and resultant microstructures and properties

• Be knowledgeable about and use rapid prototyping processes to develop new designs

• Interface with the corresponding casting simulation team to develop insight for improved designs

• Provide mentoring and technical leadership to other casting and process engineers

• Be ready to leverage and scale approaches being worked by GE Global Research, GE Advanced Manufacturing Works, and GE Aviation, along with strong interaction with Design engineering and externally sourced processes

• Be part of an interdisciplinary team of process engineers, designers, and materials scientists that will develop game-changing processes and technologies

• Create and execute plans to develop and qualify internal manufacturing operations and/or external suppliers

• Evaluate new product needs and develop advanced technology road-maps, including technology solutions, P / E investment, and overall technology strategy

• Provide technical guidance and solutions to optimize cost competitiveness, quality and cycle time of products

• Ensure proper documentation of technical data is generated for the assigned projects and/or tasks consistent with engineering policies and procedures

• Participate as a reviewer in technical and program reviews

Qualifications/Requirements:

• Bachelor's Degree in Metallurgy, Materials Science or related discipline from an accredited college or university

• Minimum of 4 years of experience in process development, manufacturing and/or related experience

Desired Characteristics:

• Master's Degree in Metallurgy, Materials Science or related technical discipline from an accredited college or university

• Minimum of 10 years of experience in industrial gas turbine investment casting process development and manufacturing

• Prior experience with casting technology, solidification processes, microstructural characterization and inspection

• Knowledge of directionally solidification and single crystal processes, metrology and inspection techniques

• Strong organizational skills and demonstrated ability to drive projects to completion

• Strong verbal and written communication skills

• Effective at managing multiple priorities under tight deadlines

• Demonstrated strong attention to detail and problem solving skills

• Ability to work effectively as part of a high performance, cross-functional team to drive impactful results

• Understanding of safety, cost and schedule risk mitigation for new processes and technologies

• Six Sigma training or equivalent Quality training

To stay connected with exciting news and the latest job opportunities from GE businesses, follow us on twitter: @geconnections

Locations: United States; New York; Schenectady

GE will only employ those who are legally authorized to work in the United States for this opening.

EnerSys is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to age, race, color, religion, gender, national origin, disability or protected Veteran status.

Essential Job Responsibilities and Operating Procedures: Operator is required to cork the mold with a spray gun to specification.

Operator is to monitor all machine functions and controls to determine if the grid is being cast properly. Operator must maintain level lead pot by adding lead pigs into pot as needed. Hourly SPC data entries must be made to insure manufactured grids are in specification.

Operator must maintain grid-casting machine in good working order and have the ability to repair machine as needed. Operator must keep the lead pot drossed and free of accumulated lead build up. Operator must Etch-Test the first positive grid after a cork job with a solution of glacial acid and hydrogen peroxide to check for defects in the grid. All paperwork and trace ability information must be filled out in an accurate and timely manner.

Must be able to understand and apply all work instructions.

Must be able to work overtime as needed to meet production schedule.

Must be able to work successfully in team environment, establish and maintain cooperative working relationships with co-workers and all plant personnel, regardless of level.

Perform other work as assigned by supervisor or manager. Assist other member of the crew as required.

Protective Equipment: Employee is required to wear company-issued coveralls, metatarsal guard safety shoes, safety glasses with side shields and gloves.

Face shield required when adding lead or drossing lead pot. Respirator also required when drossing lead pot or dry sweeping.

Housekeeping: Keep work area orderly during shift.

Do not allow scrap grids to accumulate beneath machine. Clean all work areas at end of shift.

Facilities: Separate locker rooms for contaminated garments and clean garments.

Showering rooms provided. Clean respirators, if required or needed to be worn by your job or other requirements, will be provided to you by the Company. Washing up lavatories located near the break room out of the plant environment.

Employees must vacuum off uniforms prior to entering the break room area. Access to and use of facilities outlined in general work practice program.

Personal Hygiene: Refer to Work Practice Program.

Mathematical skills: Ability to apply basic math addition, subtraction, multiplication and division.

Reasoning Ability: Ability to adapt to frequent or sudden changes in priorities.

Maintenance Practices: Report all ventilation and equipment problems to supervisor immediately.

Other skills and abilities: To perform this job successfully, an individual must be able to perform each essential job responsibility satisfactorily.

Must be able to comprehend instruction, both verbal and written. Must be able to adhere to attendance policy. Specific vision abilities required by this job include close vision, peripheral vision, depth perception and the ability to focus. Due to required contractual standards, you must be able to pass vision 20/40 or better, with or without corrective lens.

Working conditions:

• The plant conditions may be cold in the winter and very hot in the summer.

• Job may require lifting 30 lbs. routinely and up to 50 lbs. on occasion.

• Blood draws to check blood leads is required, as per policy.

• While performing the duties of this job, the employee is regularly required to stand for extended periods. The employee is frequently or constantly required to use hands and fingers to handle, feel objects, tools, or controls. The employee is required to reach with hands and arms and occasionally stoop, kneel, crouch or crawl.

• Work involves exposure to mechanical equipment, situations that may require extensive safety precautions, hazardous materials, chemicals, dirt, dust, fumes and/or loud noise.

Job LocationHays, Kansas, United StatesDepartmentManufacturing Position TypeFull-Time/Regular

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Job ID: R01158

Job Title: Operations Shift Manager - Casting

Location: Mansfield, OH US

Posted On: 4/5/2018 9:00:16 PM

Job Type: Full time

Job Description:

OPERATIONS SHIFT MANAGER – CASTING

AK Steel's Mansfield, OH operation has an immediate need for an Operations Shift Manager – Casting to join our team. The Operations Shift Manager will be responsible for supervising and directing the activities of operating employees in the Hot Strip Mill department. The ideal candidate will be a strong communicator, organized, willing to work a rotating schedule, work weekends and holidays in a fast paced environment. Our facility is the leading producer of specialty flat rolled stainless steels.

Primary Responsibilities:

• Maintain supervisory control over work activities of the crew (operating units, crane operations, labor, reheat furnace, roll shop and shipping employees)

• Schedule equipment and manpower

• Assist in and/or direct crews in major repair outages

• Conduct daily and monthly safety meetings

• Perform safety and quality audits / observations within the department to detect existing or potential accident hazards, or quality defects

• Assist in the development, review, and update of JSHA's (Job Safety and Health Analysis) to eliminate safety hazards

• Other duties as assigned

Qualifications:

• 2-5 years' prior supervisory experience in heavy manufacturing preferred

• Knowledge of melting and casting steel or other metals preferred.

• Excellent communication and organizational skills

• Ability to lead and motivate employees

• Basic computer skills

• Must be able to work a rotating schedule, work weekends and holidays

• Experience in a union environment preferred

Why Apply?

• Challenging work

• Excellent growth and advancement opportunities

• Bonus program

• Tuition reimbursement

AK Steel is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, age, national origin, sexual orientation, gender identity, genetic information, disability, military or protected veteran status.

The Role:

Tesla is looking for a highly motivated technical Manager for our Aluminum High Pressure Die Casting development facility where you will be tasked with leading a team to install and commission new equipment in order to prove out product design concepts and novel manufacturing methods. This role will also be responsible for overseeing process development to achieve cast structural components per specified quality requirements and then ramp the process to demonstrate sustained high volume capability. You'll be tasked with building up a team of skilled process technicians to start, run and trouble shoot equipment and tooling under the guidance of their counterpart Engineering team. Once the equipment and process have demonstrated capability, it will be transitioned over to the production organization to sustain serial production. At that point, this leader and team will transition to the next project to launch, likely at a different site.

Responsibilities:

• Run melt furnaces, melt transfer, melt holding/treatment, dosing, die cast machine (including the die, spray robot, extractor robot) and trim cell, including all day-to-day operations, including supervising the technicians operating the equipment prior to transition to production.

• Build and lead the hiring for various high pressure die casting related technicians to operate the various pieces of equipment in all aspects.

• Schedules equipment in accordance to development schedules.

• Coordinates and updates status with other departments.

• Maintains a safe and clean work environment in compliance with safety standards.

• Provides coaching and guidance to employees.

• Maintains training and support for machine operators.

• Analyzes workforce requirements.

• Demonstrates strong managerial/leadership skills.

• Operates machinery efficiently and effectively to make good parts.

• Optimize and improve production process to meet development goals.

Requirements:

• BS/MS Engineering in Metallurgical, Materials, Mechanical, Mechatronics or related fields.

• 8+ years of experience in management and manufacturing production managing and hiring large production teams.

• 5+ years of experience in general management/supervision of all phases of the Aluminum high pressure die cast department including daily production, scheduling, training, and quality control.

• 5+ years of experience establishing quality standards, ensuring standards are met, training and communicating policies and procedures, auditing and analyzing processes, measuring production, and reporting results to executives.

• Experience with part quality and process control requirements associated with structural die castings.

• Hands-on experience with aluminum melting, transfer, holding and treatment equipment.

• Hands-on experience with large (>2,000T) high pressure die cast machines.

• Hands-on experience with preventative and corrective maintenance of Fanuc robots.

• Hands-on experience with PLC / controls programming in Allen Bradley.