Cloth Bale Header Job Description Sample
Operator I - Cloth Inspector - Production
Responsible for operation of the Intra cloth inspection machine to include quality, safety and mechanical requirements. Operates light-duty bench- or floor-type machine tools and automation equipment. May set up machining machines and make adjustments, and perform maintenance on machines. Checks work using prescribed gauges, jigs and fixtures to measure close tolerances. Some machines may be numerically controlled. May monitor and verify quality in accordance with statistical process or other control procedures.
Must observe all safety precautions and regulations at all times in all areas where duties are performed. Will be responsible for reporting all safety hazards and potential unsafe working conditions. Must attend all monthly scheduled Safety Meetings.
Responsible for producing a quality product.
Run and inspect cloth according to specified inspection standards and as to construction for shipping rolls.
Arrange cloth rolls from hold table for Intra machine.
Attach ends of cloth together with cloth already in the Intra by using seaming tape and automatic seam to complete a shipping roll of various lengths.
Cut out all defects that do not meet inspection standards. (Ex. Oil spots, thin places and place where leno is out on the selvage, etc.)
Keep records as to what loom number roll was run on in each shipping roll, the number of seams, and the total yardage in the shipping roll. This information goes with each shipping roll that is doffed from each batcher on a ticket from the Intra machine.
Immediately report poor quality loom rolls to the lead person or the Weaving Production Supervisor so quality issues can be immediately addressed.
Report any unusual noises or circumstances that the Intra machine might make or cause while working.
Keep good housekeeping around his/her machine or area of responsibility.
Record total production run during assigned shift with a break down of yardage run by style and number of hours worked.
Total amount of waste by category at end of shift and record this information along with total production.
Wipe off main motor and fluid holding tank. Remove all strings from rollers and Intra frame. Clean and remove strings and tape from air guider. Sweep up around seaming area.
Unload and stack tubes.
Pull cloth from back of machine to rethread when needed.
Get loom rolls off floor and arrange on table by style.
Assist in putting bales back on machine at style change.
Help Team Leader carry waste to Waste House when needed. Sort waste and place in bins.
Change set screws in collars as needed.
Follow all safety rules, plant rules, department rules and implement total quality at all times.
Participate in Plant Corrective Action Team Program.
Participate in Plant Safety Program.
Report all unsafe conditions in a timely manner.
High School Diploma/ GED; one to three months' related experience and/or training.
Ability to read and interpret documents such as safety rules, operating and maintenance instructions and procedure manuals.
Ability to write simple correspondence.
Ability to effectively present information in one-on-one and small group situations to customers, clients, and other associates of the organization.
Ability to apply common sense understanding to carry out detailed written or oral instructions.
Ability to deal with problems involving a few concrete variables in standardized situations.
Hazards / Safe Guards
Safety glasses as required and OSHA approved hearing protection.
Required to wear a safety glove and safety knife when cutting open packages.
Must also wear safety goggles and a dust mask if within 50 feet of a blow down operation.
Must wear safety shoes in areas where required.
What is expected of you and others at this level
Applies basic skills and techniques to complete routine tasks within assigned area
Maintains appropriate licenses, training and certifications
Works on basic and routine assignments
Works within clearly defined Standard Operating Procedures and/or scientific methods
Adheres to all quality guidelines
Works under close supervision. All work is reviewed for accuracy
Any deviations from the norm are approved by the supervisor before proceeding
LA - Cloth TD
Zoic Studios is an Award winning VFX company made up of accomplished artists and producers who understand story, process and relationships. Partnership, integrity and enthusiasm are our key founding principles. We have three locations, Los Angeles, New York City and Vancouver, Canada. Some of our recent credits include, Game of Thrones, The Hundred, Future Man, and Man in the High Castle.
"Visual Evolution" is our mission; we invest in constantly improving our technological and studio processes so that our artists can focus on being creative even in the lightning fast paced world of visual effects. We apply these principles to our work on some of the most VFX intensive film and television projects out there. We like a challenge. Do you?
Our Los Angeles location is currently seeking a Cloth TD with strong skill set in creating dynamic cloth simulations and other realistic effects utilizing nCloth. Marvelous Designer is a bonus. This is a freelance gig through mid-April.
The Cloth TD will work in a team environment taking direction from the CG Leads to complete shots on a well known Marvel franchise.
DUTIES AND RESPONSIBILITIES
Create photo-realistic simulations with high resolution geometry.
Sets up nCloth & Marvelous Designer for cloth simulations.
Work with our Character TD and animation team to develop the best solutions to individual shot delivery.
Extensive experience in pipelines as a Cloth/Hair/Fur TD.
Extensive knowledge in Maya nCloth for a variety of effects (cloth, hair and muscle simulation).
Knowledge of Marvelous Designer a plus.
Python scripting an asset.
Knowledge of Shotgun a plus.
Excellent written and verbal communication skills.
Excellent trouble shooting and problem solving skills.
Experience with Hair/Fur a plus.
Must be able to work on site in our Culver City studio.
Bale Room Operator
Printers to the core, Quad/Graphics' manufacturing employees take pride in being the best at putting ink on paper for our clients. We work in a fast-paced environment focused on getting quality work out the door and into the hands of consumers. Though physically demanding, the work is rewarding and you'll excel if you thrive on rolling up your sleeves and getting the job done.
Quad Graphics is seeking a Bale Room Operator for the Chalfont, PA location. The Bale Room Operator is responsible for the efficient flow of the recycling operations.
Segregate, shred and bale all waste paper and corrugated.
Saw, shred, and bale all security product.
Grade bales by type and load onto waste trucks.
Perform all necessary daily equipment checks and preventative maintenance.
Perform daily housekeeping of bale room and surrounding areas.
May Load, unload, or handle hazardous materials or wastes and prepare hazardous materials or wastes for transportation, including preparation of shipping papers.
Manage self development by seeking opportunities to improve skills and knowledge, participating in company sponsored training and development programs.
Actively participates in safety programs, follows safety policies and procedures and maintains a safe work environment.
Other duties as assigned.
High School graduate or equivalent
Additional Company Information
We offer excellent benefits to eligible employees, including 401(k), holidays, vacations and more.
Quad/Graphics is an equal employment opportunity employer. The Company's policy is not to unlawfully discriminate against any applicant or employee on the basis of race, color, sex, sexual orientation, gender identity, religion, national origin, age, military or veteran status, disability, genetic information or any other consideration made unlawful by applicable federal, state, or local laws. The Company also prohibits harassment of applicants and employees based on any of these protected categories.
Drug Free Workplace
The Manufacturing Header Journeyman maximizes efficiency through the process of set-ups and operations of two or more header machines for the manufacture of all types of bolts and special products launch for new or revised products. Processes methods in accordance with product specifications and quality standards.
Essential Duties and Responsibilities include the following and other duties may be assigned.
Sets-up, operates and maintains 2 or more header machines according to detail blueprints, specifications, work orders and instructions. Selects and obtains proper material and tooling for the job. Checks tooling and reworks as needed to manufacture part to print specification.
Operates header machines to manufacture various types of fasteners. Maintains correct dimensions of parts while running the job using measuring instruments such as micrometers, comparators, calipers, and gauges, inspects completed parts to ensure they meet blueprints/specifications.
Assists and trains less qualified machine operators as needed.
Recognizes improper machine functioning and makes required adjustments.
Able to identify, perform and troubleshoot heading operations in manufacturing for improved quality and tooling life.
Represents manufacturing on cross-functional teams.
Relies on instructions and pre-established guidelines to perform the functions of the job.
Works under general supervision with a certain degree of latitude as required.
Ways of working, Experience, and Behaviors
To perform the job successfully, an individual should demonstrate the following competencies:
- Synthesizes complex or diverse information; Collects and researches data; Uses experience to complement data; understands the work flows and procedures.
Technical Skills – Technical skills in manufacturing processes and methods including flow, layout, assembly and production equipment..
- Speaks clearly and persuasively in positive or negative situations; listens intently to others and seeks clarification; Provides clear and pleasant responses to inquires regardless of the situation; Presents complex concepts in a simple manner to achieve understanding of benefit plans at all levels of the organization. Demonstrates group presentation skills; Participates in meetings.
- Team Work
- Balances team and individual responsibilities; Exhibits objectivity and openness to others' views; Gives and welcomes feedback; Contributes to building a positive team spirit; Places success of team above own interests; Able to build morale and group commitments to goals and objectives; Supports everyone's efforts to succeed; Recognizes accomplishments of team members.
- Business Acumen
- Understands business implications of decisions; Displays orientation to profitability; Demonstrates knowledge of market and competition; Aligns work with strategic goals.
- Cost Consciousness
- Works within approved budget; Develops and implements cost saving measures; Contributes to profits and revenue; Conserves organizational resources.
- Adapts to changes in the work environment; Manages competing demands; Changes approach or method to best fit the situation; Able to deal with frequent change, delays, or unexpected events.
- Prioritizes and plans work activities of self and others; Uses time efficiently; Plans for resources in a creative way only adding cost as absolutely necessary; Sets goals and objectives; Organizes or schedules other people and their tasks; Develops realistic action plans.
- Approaches others in a tactful manner; Reacts well under pressure; Treats others with respect and consideration regardless of their status or position; Accepts responsibility for own actions; Follows through on commitments.
This position has no supervisory responsibilities.
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Education and/or Experience
High School Diploma or GED, minimum 4 years header experience required and/or training; or equivalent combination of education and experience in fastener manufacturing desired.
Ability to read and comprehend correspondence and basic technical procedures. Ability to write basic reports and instructions to effectively present information and respond to questions from groups of managers, clients, customers, and the general public.
Ability to apply basic mathematical concepts with addition, subtraction, multiplication, and division in all units of measure, using ratios.
Ability to define problems collects data, establish facts and follow instructions in written and basic diagram formats. Ability to multi-task variety of problem solving and deal with several internal and external sitiuations.
To perform this job successfully, an individual should have advanced knowledge of Microsoft Word; Microsoft Excel; Microsoft Access, and departmental applications.
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this job, the employee is required to stand; walk; sit; use hands to finger, handle, or feel; reach with hands and arms; stoop, kneel, crouch, or crawl and talk or hear. The employee must occasionally lift and/or move up to 25 pounds. Specific vision abilities required by this job include: close vision (clear vision at 20 inches or less), distance vision (clear vision at 20 feet or more), color vision (ability to identify and distinguish colors), peripheral vision (ability to observe an area that can be seen up and down or to the left and right while eyes are fixed on a given point), and ability to adjust focus (ability to adjust the eye to bring an object into sharp focus).
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
The noise level in the work environment is usually moderate.
The responsibilities of the position include compliance with company and governmental safety, environmental and hazardous materials regulations and procedures. Employee will be required to wear PPE in specified areas.
We are proud to be an EEO/AA employer M/F/D/V. We maintain a drug-free workplace and perform pre-employment substance abuse testing.
Multi-Blow Header Op Cold Form/Heading 3Rd Shift Or 2Nd
This Heading machine operator position involves learning to perform the operation and basic set-ups of manufacturing equipment under appropriate supervision. (Ayase, 2-die 3 blow national, any multi-die machines OTHER than: 100 Tons, 53 Formax, Multi Blow National) The operator will be responsible for learning the skills necessary to maintain production requirements and quality standards.
Follow all safety rules.
Maintain clean, orderly work area
Operate machinery as needed, which will include emptying pans, inspecting/gaging parts, making minor mechanical adjustments.
Where applicable, learn to perform minor machine set-ups; including, but not limited to, tooling changes and first piece inspection.
Record data for SPC, TS16949 documentation.
Move material by operating forklift or using non-motorized devices.
Perform minor machine maintenance such as oil changes and tightening of bolts.
Performs all other duties as requested by Supervisor or Leadperson.
Must be available to work overtime as needed.
Required Knowledge and
High School diploma or GED equivalent.
Education/training in basic math for blueprint reading, gaging, SPC.
Ability to operate personal computer and make data entries.
Basic mechanical aptitude to learn machine operation skills and develop an understanding of the manufacturing process.
Ability to identify basic mechanical problems.
Ability to visualize and understand the manufacturing process.
Good communication and teamwork skills.
Ability to legibly complete sign-offs and record data for TS16949.
Must possess the ability to learn and comply with all company policies and procedures, including safety guidelines and practices.
Ability to use Micrometers, calipers, gages, comparators, wrenches and other general tools and equipment.
Preferred Skills and Knowledge:
Previous machine operating experience.
Ability to read gages, micrometers and blue prints.
Forklift operation/material-handling experience.
Team Lead - 2Nd Shift - Header Cell
Directs and develops team members to achieve and maintain high productivity and accuracy
Maintains safety standards and cleanliness
Ensures the execution of standard work on a daily basis, participates in writing and redesigning standard work where necessary
Consistently enforces policies and procedures
Supervises the training of new hires and new temporary associates on weekly/monthly basis
Leads personnel by setting the standard and example of excellence in execution
Participates in and is a site champion for lean transformation projects
Ensures that MDI is consistently updated and that all follow up actions are taken in a timely manner
Sets an example for positive leadership and employees relations throughout the plant
Other duties as assigned, is open to assisting and/or working on all shifts
Under close supervision, sets up and operates cold heading machines to form rivets as specified by work order, blueprints, and/or drawing.
1.Reviews work order to determine set up, tooling and specifications of parts.
2.Prepares and aligns raw material for production run.
3.Operates production equipment to produce parts.
4.Insures that product/part conforms to all required specifications.
5.Maintains a clean and safe work area.
6.Complies with all environmental safe practices and regulations. Reads all MSDS' and possesses thorough knowledge of all oil and chemical labeling and storage requirements.
7.Performs other related duties as assigned or requested.
- High school or equivalent
- 1-3 years
Enters data into computer program: Date Collection System
Performs inspection: Visual and manual
Proofreads documents: Schematic
Uses diagnostic equipment: Comparator
Uses Inspection equipment: Comparator, Overlays, Gauge, Depth Pins, Microscope
Thorough knowledge of measurement skills
LEVEL OF SUPERVISION
- No supervisory level
Precision Castparts Corp. is an equal opportunity employer committed to recruit, hire, train, and promote in all job categories without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status or other status protected by applicable law.
Cold Header Machine Equipment Operator - 3Rd Shift (2045)
Job Description: Position at Commercial Construction North America
As an Operator, you will complete basic setup, operation, and preventative maintenance of manufacturing equipment in an efficient and safe manner, per quality specifications, to produce fasteners utilized in commercial construction. We provide uniforms, safety shoe reimbursement and on-the-job training.
ITW Commercial Construction is a leading manufacturer with a proven history of creating innovative fastening solutions used by the professional commercial contractor in concrete anchoring and flooring, drywall, metal building, fire protection, plumbing, electrical, and HVAC applications. We take pride in our commitment to being a customer-centric organization with operational excellence, superior service, and new product development that has guided the company through decades of growth by meeting the ever-changing needs of the commercial construction industry. Focusing on the needs of our end-users enables us to customize our product offering and service based on their requirements. ITW Commercial Construction encompasses the leading brands of Buildex® (Teks®, Sammys®), Red Head (TruBolt®, Tapcon®), Ramset (Trakfast®), and PNA (Diamond Dowel®) with an overall history dating back to 1910.
ITW offers its employees a path for advancement, a competitive salary, and a comprehensive benefits package designed to help employees care for themselves, their families, and their futures.
Performs setup and operates a variety of in-lined equipment to cold head, point and thread-roll fasteners for commercial construction applications
Maintains machinery through preventive maintenance
Performs quality checks in adherence to specifications sheets; will also be responsible for documentation
Drives safety practices and procedures including identifying safety hazards
Ensures all housekeeping practices and procedures are met
Performs 5-S activities and improvements as required
Works with other team members and participates in team events and meetings
General housekeeping duties
Other duties as assigned
High School Diploma or GED required
At least three years of experience in high-volume manufacturing (e.g. equipment setup/operation/changeover, use of measurement tools and knowledge of preventive maintenance)
Willing to work 10:00 PM – 6:30 AM with some mandatory overtime including weekends
Demonstrated mechanical aptitude
Ability to understand basic machinery
Prior experience with hand tools (e.g. wrenches)
Ability to recognize and identify parts, problems, and offer resolution
Ability to read blueprints / specification sheets and follow instructions
Must be able to work in a team environment
Successfully complete on-the-job training (blueprint reading and measurement tools)
Ability to lift and/or move up to 50 pounds
ITW is an Equal Opportunity / Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected veteran status, age, or any other characteristic protected by law.
We do not accept unsolicited resumes. To be considered an applicant, please apply online to a specific job posting.
If you are a qualified individual with a disability and are unable or limited in your ability to use or access the online application system process due to your disability, please click here for information on how to contact us directly.
Header Setter/Operator (Screw And Nail Machines) – Gallatin, TN
Operate single die cold heading machinery in both screw and nail manufacturing areas. Responsible for manufacturing fasteners to print, meeting production targets, and setting machinery and tooling to produce various small fasteners in both carbon and stainless steel.
Essential Duties & Responsibilities:
% Time Job Responsibilities 75% Operate a single die cold header to produce fasteners. 10% Set-up heading machinery and tooling to produce fasteners. 5% Check finished parts to ensure they meet production standards. 5% Monitor, troubleshoot, and maintain machinery settings to ensure constant production reliability. 5% Read and interpret engineering prints; partner with Quality Assurance to ensure continuous production quality. Education & Certification
Required or Preferred Degree or Certification Preferred Technical qualification/trade apprenticeship preferred Required High School Diploma Experience: Years Type of Experience 2 years Prior experience operating similar equipment in production environment. 2 years Prior cold heading experience required. Skills, Knowledge & Abilities:
Skill Knowledge or Ability Explanation Math Ability to use measuring equipment and calculate figures and measurements down to 3 decimal places. Ability to read engineering drawings, understand fine tolerances, material flow and apply concepts of basic algebra and geometry. Language Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals.
Ability to write routine reports and correspondence. Ability to speak effectively to other employees within organization. Reasoning Ability to solve practical problems and deal with a variety of variables encountered in manufacturing situations where quality is foremost. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
Travel Required / %: This job does not require any travel.
This full-time, non-exempt position is located in Gallatin, TN.
Relocation will be considered for this position.
Excellent compensation and benefit package for qualified applicants.
To apply for this position, please send your resume to email@example.com
Job posted: 5/19/2016
Please Note: All job offers are contingent upon a successful background investigation and drug test.
In keeping with the Company's commitment to the communities in which it does business, we are an equal opportunity employer.
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Progressive Header Operator
Volt Workforce Solutions has partnered with a major aerospace fastener company, who is seeking to identify an experienced Cold Header Operator to work in the Santa Ana, CA area. This position is handling the setup and operation of progressive heading machines. The ideal candidate will possess prior experience working with fastener production and related heading processes. We are looking for experienced, eager and motivated individuals, who are looking for a long-term career in the Aerospace industry. There are 1st and 2nd shift openings.
Volt is an Equal Opportunity Employer
Cold and hot heading operation experience is needed. The chosen candidate will be able to;
At least 3 years with progressive header machining
Perform inspections: visual and manual with thorough knowledge of measurement devices such as; comparators, micrometers, gauges, etc
Setup and operate cold/hot heading machines with minimal supervision
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