Coating And Embossing Unit Operator Job Description Sample
Technical Manager, Tissue
We at Resolute are a diverse group of individuals who possess a wide variety of skills. Here, we believe that giving you the ability to maximize your potential without constraint is key to our shared success.
Our Calhoun location in Tennessee, United States is currently seeking talent to fill the position of Technical Manager, Tissue. This job is permanent, full-time. The preferred starting date would be 01/03/2018.
Position Title: Technical Services Manager – Tissue Business
Reports to: General Manager
The Technical Services Manager provides technical process expertise and guidance and quality support to all internal and external customers for the tissue business. Additionally, the Tech Services Manager must recognize opportunities for process improvement and develop them to completion.
The Technical Services Manager will provide technically focused process and quality information and analyses to internal and external customers. The incumbent will also provide broader levels of support for specific short-term needs mill-wide. As the tissue business grows, the Tech Services Lead will perform a larger scope of duties as outlined in following sections under "Major Accountabilities."
The scope of the position will include frequent contact with all departments and levels of the organization. The Tech Services Manager is not assigned to specific process areas, except to the extent that the individual works with and supports various Process Management Teams.
This position will have a focus and ownership of Product benchmarking, Sales Technical Support, Product Development, Emboss Pattern Development, Packaging Specification Development
The Tech Services Manager will participate in Natural and Process Management Team activities to help teams achieve their key process goals. In addition, the Technical Services Manager is expected to perform the duties of a Management Representative on a Process Management Team.
The Tech Services Manager will oversee and coordinate laboratory and process testing and data collection. Coordination of this work may involve assistance from process and laboratory technicians, or hands-on efforts to complete the work.
This position will provide startup support and facilitate technical training for the tissue business.
Provide process and quality information and/or analyses to internal and external customers.
Manage implementation of new process equipment and chemistries.
Manage all aspects of trials, including: vendor/technology selection, safety training, financial analysis, risk mitigation, objectives and goals development, testing and data collection, and detailed communications.
Write or obtain routine and special technical reports and analyses.
Present new technologies and their applicability to tissue business processes.
Work efficiently with software applications, computer models, and control algorithms.
Apply appropriate tools and statistics for process analysis (including use of SPC).
Product benchmarking serves two primary purposes; a) provide data to sales on current potential customers' products, and b) keep up to date on industry trends in quality to ensure a competitive position in the marketplace.
Overseeing an ISO compliant laboratory, with temperature and humidity control to standard conditions. Extensive testing is required to define not only sheet quality but roll build and product uniformity.
Develop test methods that are specific to the tissue business; for example, the current TAPPI caliper test will not suffice for tissue. For example, laser profilometry would be a more reliable measurement.
Sales Technical Support
Sales will at times require technical support when visiting customers to resolve quality concerns, or when visiting new customers to describe our products in relation to their current supply.
Continual development of product quality to remain competitive, especially since many premium quality tissue manufacturers are using eucalyptus for bath grades. This will encompass trialing new coating chemistries, softener chemistries, sheet layering design, refiner operation optimization, etc.
Mill trials, as well as pilot trials, will need to be designed and evaluated. Evaluation of pulp quality in relation to tissue quality in alignment with the new digester furnish.
Converting rewinder operation understanding to set specifications for base sheet quality which will convert effectively into final product specifications. Tests for roll firmness need to be developed and algorithms created which use base sheet caliper and basis weight, and finished roll diameter, sheet count, and firmness.
Build and maintain relationships with industry chemical suppliers to keep abreast of new developments
Emboss pattern development
Understanding of current technology for embossing roll designs to minimize sheet strength loss (which implies less refining energy during base sheet manufacture). Emboss patterns will need development, trials run and testing done to prove designs.
Packaging specification development
Packaging specifications need to be developed to minimize poly wrap caliper and reduce costs, evaluate print quality, etc.
Must have a degree in Chemical Engineering or Pulp & Paper Science/Technology or equivalent.
A minimum of ten years pulp & paper process engineering experience
Must be competent to work with software applications, computer models, and control algorithms.
Must be able to work in a team-based management environment with minimal supervision.
Strong verbal, written, and interpersonal communication skills are required.
Must be self-managed, with the ability to work with cross-functional team.
Be part of the change. Be part of a dynamic team.
We are a global leader in the forest products industry offering an energetic and safe work environment with opportunities and challenges that will help develop your skills. We are more than 8,000 employees in Canada, the United States and various other international locations.
We are looking for employees with the experience and expertise to improve our efficiency, increase our long-term profitability and deliver first-class products and services to our customers. And you, what are you looking for?
We are a company writing a new story for itself in a rapidly changing industry. We have made important inroads to ensure our viability and to be an environmental supplier of choice. Come take part of our history and be part of the change!
How are we building the Resolute of the future?
Find out in our Annual Report, available at resolutefp.com/publications.
Join the conversation!
Visit The Resolute Blog at blog.resolutefp.com and follow us on LinkedIn, Twitter, and YouTube.
Pilot Plant Technician
Solutia, Inc., a leading manufacturer of film interlayer products, has immediate opening for a Pilot Plant Technician at its Springfield, MA location. Pilot operations consist of computer-controlled extrusion, laminating machines and coating operations, partially automated extrusion and embossing equipment, data acquisition systems, raw materials and finished goods handling equipment. A suitable candidate for this position would be very adaptable in capable of performing a wide variety of polymer processing operations such as extrusion, lamination, embossing, coating, lab analysis and related work.
Work safely with others in a team and promote a safe work environment.
Work closely in a team of technicians who operate a wide variety of polymer processing operations including pilot extrusion lines and embossing equipment.
Reliably execute regular tasks including raw materials transfer, extrusion line setup, startup and control, sheeting line adjustment, sheet handling, instrumentation setup and calibration, sampling and sample analysis, data collection, other extrusion related duties and run/test report writing
Participate in mechanical installation and breakdown of various setups for routine lab processes.
Quality Control testing of extruded sheet including data collection and data entry,
Operation of SDC and SAP for raw materials and finished goods, equipment file organization, SAP data collection for maintenance.
Proper recognition, record keeping and disposal techniques in lab quantity amounts for chemical hazardous wastes.
Other offline responsibilities will be assigned on an as needed basis
Associates Degree in a Technical Field or Technical Diploma required
College level course work in math, engineering, or mechanical/electrical trade school is preferred.
Prior hands-on experience with extruder setup including heaters, thermocouples and instrumentation is preferred.
Familiarity with extrusion and process control systems (digital control systems; DCS) is preferred
Familiarity with Quality systems, for example ISO, is preferred
Must to be able to read, understand, and follow process flow diagrams, operating procedures, run plan instruction, process control flow charts and quality control lab procedures.
Must be able to review mechanical drawings including piping and instrumentation, conduct equipment and safety reviews and support quality improvement projects.
Ability to work with machinery in a pilot plant atmosphere.
Ability to work independently and in a team environment.
Flexibility to work overtime and/or second shift as needed to meet project timing and requirements is desirable
Must be able to lift materials up to 40 lbs and be on one's feet for eight-hour periods.
Strong commitment to task and ability to organize, prioritize, and execute assignments in a high activity environment
Clear and effective written and oral communication
Demonstrated computer experience with standard software packages (Word, Excel, PowerPoint)
Engineering Technician Iv-Powder Coater
Epsilon Systems Partners is seeking a full time Engineering Technician IV- Powder Coater in San Diego, CA.
Set up, operate or tend machines to powder coat or paint a variety of surfaces. Whereas, surface preparation and a variety of paint methods may be required, this job specializes in powder coating operations. Works independently or as a member of a work team. Independently determines the work sequences, tools, and materials required. Requires little supervision or checks during the progress of his/her work assignments.
Duties and Responsibilities:
Utilizes corrosion control area in accordance with controlled/formal work packages, and applicable technical documentation sign off steps.
Coats structural surfaces with paint, lacquer, epoxy, resin or other material, using brushes, rollers, spray guns and other devices.
Performs masking and hanging in preparation for powder coating.
Loads the pre-heat ovens.
Unloads the pre-heat oven in preparation of powder coating.
Powder coats the products according to the request color.
Loads the Curing oven after the powder coating.
Conducts millimeter thickness test on the coating.
Checks completed work with supervisor, government lead or quality control personnel to insure it meets required standards and specifications.
Uses and maintains the following equipment and instruments : Burn-off Ovens, Curing Ovens, Blast Booths, Powder Coating Booths, Compressors, Hopper's and Media, Gantry Crane, Fork Lift, Hydraulic Lift tables, Table Saw, Wash down booth, Dip Tank, Fluidize Bed Tank, Decontamination Trailer, Coating Thickness Gauge, Infrared Thermometer, Dew Point Humidity Gauge, Single Rail Mobility Device (Monorail System).
Uses and maintains the following instruments: Abrasive blast nozzle, Powder coating gun, Powder coat panel, Micrometer, Press-o-film, Tape, Plugs, Rubber Mallet, Razor blade or knife, Sand paper, Pneumatic grinder and sander, Floor dolly, Tag machine, Wire cutters, Pyrometer, DS-108, Thickness gauge, Powder coat holiday detector, Hooks and wire, Automatic embossing machine system Matica C 400, Shop vacuum cleaner, Power floor sweeper.
Operates machines or equipment used in coating or painting processes.
Observes machine gauges and equipment operation to detect defects or deviations from standards, and make adjustments as necessary.
Determines paint flow, viscosity, and coating quality by performing visual inspections, or by using viscometers.
Records operational data on specified forms.
Follows or refers to work packages, specifications, drawings and manufacturers technical guidance.
High school diploma or equivalent
Minimum 8 years' experience powder coating in the marine paint industry
Ability to perform powder coating operations independently
Ability to obtain and maintain base access
Working knowledge of mixing paints and primers and their application process
Formal training and qualifications meeting industry accepted powder coating standards
Current Navy Basic Paint Inspector Qualifications, and/or
NACE Level 1 CIP Qualifications
Frequent standing, sitting, walking, handling, feeling with hands, reaching with arms, stooping, kneeling, and crouching
Regular communication (hearing/speaking)
Ability to lift heavy objects (over 50 lbs).
Ability to work in a shipboard environment
Ability to climb ladders and stairs
Ability to work in varying work conditions including extreme climates
Ability to be medically certified to wear a respirator if required
Epsilon Systems Partners and its subsidiaries are proud to be Equal Employment Opportunity and Affirmative Action employers, Minority/Female/Disabled/Veterans.
Customer Service Representative
Metal Prep® has been an industry leader since 1972, supplying high quality, pre-painted, hot-rolled steel to the construction industry. Our advanced production facilities have the distinctive capability of painting and slitting hot-rolled steel coil for use in a wide variety of structural shapes. In addition to providing toll-processing services for customer-owned steel, Metal Prep® also markets single-invoice pre-painted packages.
Equal Opportunity Employer – Minorities/Women/Veterans/Disabled.
The Customer Service Representative serves as the primary contact for customers and/or consignees of Metal Prep. The Customer Service Representative is responsible for customer/consignee communication, on time delivery performance and inventory management. The Customer Service Representative ensures that customer requirements are met and that customers are satisfied with the company services.
Essential Duties & Responsibilities:
Check to ensure that appropriate changes were made to resolve customers' problems.Confer with customers by telephone or in person to provide information about products or services, take or enter orders, or obtain details of complaints.Contact customers to respond to inquiries or to notify them of claim investigation results or any planned adjustments.Keep records of customer interactions or transactions, recording details of inquiries, complaints, or comments, as well as actions taken.Refer unresolved customer grievances to designated departments for further investigation.Responsible for management, analysis and reporting of customer specific KPI's.Responsible for understanding and complying with the fundamental principles associated with the Quality and Environmental Managements systems in place at Metal Prep.Responsible for communicating daily with all levels of employees in order to assist in resolving problems and achieving company goals.Responsible for the receipt and the timely acknowledgment of customer purchase orders and their order entry into paint line, slitter or embosser production backlog(s).Responsible for paint line, slitter and embosser production planning to meet the customer's required delivery dates.Responsible for effectively communicating with the customer when a requested delivery date cannot be met by Metal Prep facility.Responsible for the receipt, entry, coordination and tracking of customer shipping releases.Responsible for customer specific reporting of coil receipts, production, shipments and rejections.Responsible for receipt, development and the timely issuance of requests for quotations that conforms to the companies pricing strategies.Responsible for the entry of customer complaints in the company's quality system, ensuring that customer does receive a timely resolution.Communicates (verbally and in writing) daily with external customers, consignees and internal personnel from Quality Control, Production and Shipping to ensure that all customer/consignee requirements are met and that customers and or their consignees are satisfied with the companies' services.Keeps equipment and work area clean and orderly.Ensure compliance with federal and state laws.Perform all duties in a safe manner.Perform other duties as assigned.Qualifications
Education and/or Experience:
Bachelors Degree Arts or related degree preferred
A minimum 3 years of experience or related work experience is preferred
Additional experience may be considered in lieu of the educational requirements
Other Knowledge, Skills & Abilities:
Proficiency in Microsoft Office applications
Strong Math Skills; Good with decimals and fractions
A detailed understanding of metal, paint characteristics and coil coating lines is preferred
Ability to work effectively to meet deadlines
Ability to work with a diversified work force
Offers of employment may be contingent upon passing a substance abuse screening test and/ or criminal background check
Assembler 1 - Manual Header Build
Teledyne Relays (a business unit of Teledyne Reynolds, Inc.), is a manufacturer of ... component coating.
- These assignment will be processed utilizing small hand tools, fixtures ...
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