Convolute Tube Winder Job Description Sample
CNC Tube Shop Technician
As part of a small, passionate and accomplished team of experts, you will develop, fabricate and inspect tubes and tube assemblies for space launch vehicles. Using CNC tube benders and Vector measuring machines, you’ll create these parts from drawings, XYZ data, Pro-E files, LRAs and tangent points. This position will directly impact the history of space exploration and will require your dedicated commitment and detailed attention towards safe and repeatable spaceflight.
- Fabricate and install hydraulic, pneumatic and propellant tubing
- Work with engineers to review design concepts, provide feedback for ease of assembly, and support development tests
- Review, edit and follow work instructions for assembly tasks
- Plan and communicate assembly steps for complex mechanical installations
- Safely work with hazardous systems, containing chemicals and/or high pressure
- 2+ years’ experience with programming and set up of CNC tube bending machines
- 5+ years’ experience in aerospace or related fields
- 2+ years’ experience with setting-up, developing and manufacturing tube assemblies from start to finish
- Ability to use standard mechanical tools, fabrication shop equipment (band saw, chop saw, grinders, drills, etc.)
- Capable of using precision tools to accurately measure tight tolerances (calipers, height gauge, scales, etc.)
- Ability to read and understand aerospace 2D/3D drawings
- Experience with various thin wall alloys (316 SS, Inco 625, CRES 21-6-9)
- Familiarity with tube fabrication (bend, flare, fittings, etc.) and pressurized system safety
- Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.
- Knowledge of CNC bending software (Light speed/Bend Pro)
- Experience measuring and inspecting tube assemblies using a vector measuring machine
- 5+ years’ experience programing AND setting up CNC tube bending machines
- Experience operating heavy lifting equipment such as cranes and forklifts around flight critical hardware
- Knowledge of drawing review, scheduling systems, work order systems, inventory and various issue tracking systems
- Working knowledge of a variety of tube/fluid applications including GN2, GHe, hydraulics and cryogenics
- Ability to use of 3D CAD tools (CREO is preferred), and ability to read and interpret GD&T per ASME Y14.5M-1994 standard
- Orbital tube welding experience
- Experience cleaning tube systems to aerospace or medical standards
Extruder, pressure tester, cleaning systems, induction coil, floating plugs, dies, mandrels, vertical press, blanking press, sandblaster, continuous block, roll take off, belt sander, reaming and deburring stations, cut off tools, swaggers, furnace, draw benches, gas torch, reliever, rotary straighter, calculator, computer, and various small hand tools.
Shift: 11:00 pm - 7:30 am
Receives work orders, instructions, prints for material processing.
Works from written or oral procedures.
Sets up and operates all equipment, listed under Tools and Equipment, for himself or others, to perform any type of operation for which the machines or equipment is adapted.
Visually inspects tubing for defects during drawing operation, corrects problems, reworks defects, or notifies supervisor
May be required to clean and polish dies, as needed, for the job being work on – this does not include the sizing of dies
Forms tubing from strip metal by hammering; using forming jig and mandrel.
Selects proper dies or punches.
Estimates sizes of material needed to produce finished parts.
Mechanically bonds combinations of precious or base metals, as required
Pressure tests tubing are required.
Responsible for selecting, obtaining cleaning and lubricating compounds and using the proper rolling, flattening, forming, or cut-off tools
Maintain records as required. Packages materials as required
Maintains work area in a neat and orderly condition, including organization of tubing tools and supplies.
Employees assigned to work with hazardous wastes are trained and qualified in proper management practices for hazardous wastes that they handle.
Are you the ideal candidate?
Previous manufacturing and/or metal fabrication experience is preferred.
Ability to apply scientific and/or technical knowledge in the performance of job duties.
Demonstrate attention-to-detail, problem solving, and ability to multi-task.
Good written and verbal communication.
Experience participating in a team work environment.
Are you a returning applicant? Previous Applicants: Email: Password:
If you do not remember your password click here.
Sealed Air partners with customers to solve their most critical packaging challenges with innovative solutions that leave our world, environment, and communities better than we found them. Our portfolio of widely recognized brands includes Cryovac® food packaging and Bubble Wrap® protective packaging which respectively enable a safer, more efficient food supply chain and protect valuable goods shipped around the world.
Sealed Air generated $4.7 billion in sales in 2018 and has approximately 15,500 employees who serve customers in 123 countries. To learn more, visit www.sealedair.com.
Ñ Manufactures sufficient quantities of quality products at or below budgeted production costs in order to meet marketplace demand Ñ Sets up equipment operation feed, speed and temperature Ñ Follows established procedures for operating various conventional and/or CNC (computerized numerical control) manufacturing equipment for tasks such as cutting, punching, forming, drilling, tapping, turning, milling, and stamping to fabricate, form or shape manufactured parts, tools or parts assemblies from raw materials Ñ Selects and measures raw materials and parts to specifications to prepare for production processing Ñ Resolves issues related to the organization's production, machinery, processing and/or packaging operations Ñ Responsibilities are within Manufacturing/Operations Function as a generalist or in a combination of Disciplines
Job Description Cont.
Requisition id: 27587
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, disability or protected veteran status. Sealed Air participates in the E-Verify Program (US sites only).
Nearest Major Market: Seattle
Nearest Secondary Market: Bellevue
Job Segment: Equipment Operator, CNC, Supply, Supply Chain, Manufacturing, Operations
Tube Bender Senior Mechanic
PERFORMS SUCH TYPICAL DISTINGUISHING DUTIES AS:
Determines methods and sequence of operations, makes complete layouts from complex sample parts and assemblies, mocked-up welded tubing assemblies, ship developed mock-up wires or blueprints, and fabricates developmental tubes such as master tube templates, sample tubes, and thin wall, large diameter, developmental tubes where bend data are not available and required tooling is inadequate or not provided, where it is required to utilize a complete knowledge of the high temperature and cold forming characteristics of various sizes and alloys and the setup and operation of various sizes of tube bending machines, both conventional and numerically controlled; develops and records machine setup, rotation and bend data; checks tubing in ship to detect errors and verifies proper fit and correct dimensions; develops written information and sample parts required by tooling or other personnel to fabricate project tools; incorporates changes in development tubing as required.
Determines methods and sequence of operation, makes measurements from master shapes and/or inputs dimensional information from drawings, sketches and other similar information to develop data for reproducing or inspecting bent tube configurations by utilizing a computerized measuring device and accessory equipment to develop and record degree, rotation and other similar data, furnishes setup parameters and numerically controlled tapes required for setup and numerically controlled tube bending machines to produce developmental and production tubes where bend data information is inadequate or not provided, trial and error methods must be employed, and coordinated dimensions and tolerances must be maintained, exercising a complete knowledge of the bending characteristics of various metals and alloys, of bend data development methods, and of all machine, equipment and processing functions within a tube fabrication center.
Performs rework to the same level of difficulty of the operations described above.
May require certifications.
Must demonstrate skills equivalent to Blueprint Reading II and Shop Trigonometry.
Must possess a minimum of three years of tube bending/tube finishing experience.
Makes complete setup on various types of power and manually-operated machines (hot and cold mandrel) to utilize all functions of these machines to their fullest capacity; bends all types of tubing including thin wall, employing flex mandrels and wiper dies.
Develops bend data information for pneumatically-hydraulically actuated, or manually-controlled tube bending machines, using mock-up wires or tubes, as required.
Works with other authorized personnel as required in installing, removing, or checking tubing in mockup or production ships to resolve tubing fabrication -- installation discrepancies, and/or in obtaining bend data information.
Operates hand and power sanders, buffers and saws as required.
Improvises tooling, machine accessories and shop aids as required.
Makes complete layouts and block table setups of bend tube shapes as required.
NOTE: This job incorporates all duties previously described in the following classifications:
5544 Tube Bender
5534 Tube Bender
5533 Tube Data Processor and Setup Mechanic
Must possess a minimum of three years of tube bending/tube finishing experience.
May require certifications.
Must demonstrate skills equivalent to Blueprint Reading II and Shop Trigonometry.
Operates hand and power sanders, buffers and saws as required.
Improvises tooling, machine accessories and shop aids as required
Essential Job Functions
Hydraulic & Plumbing Development Mechanic (RP4303)
Standing: Requires full time standing with limited resting periods and to walk distances. Sit for extended periods if required.
Heights: Able to work at heights. Able to work off of step stools,and lift platforms.
Overhead work: Able to work overhead as required.
Weight restriction: Able to Lift/push/pull/carry a minimum of 20 lbs
Body positioning: Able to twist/bend (neck or waist) and stoop.
Able to work in awkward positions as required. Able to squat/kneel/crawl/reach as required.
Work content: Able to use/hold/manipulate small tools and parts with hands.
Simple grasping, power grasping and fine manipulation is required. Able to use vibrating tools and perform torqueing operations. Able to use power equipment.
Repetitive tasks will be performed. Able to use computer keyboard, mouse and monitor for extended periods of time.
Vision/Hearing: High level Hand/Eye coordination required.
Corrective lenses may be used. Eye protection required in many instances. Color differentiation may be required. Must be able to hear at level required for positions.
Environmental: Able to work around noise, chemicals, fumes and dust.
Capable of using respirators and other personal protective equipment including hearing protection if required. Able to work outside if needed.
Attendance: Regular attendance required based on set work schedule. Able to work any shift.
Vehicles/Power moving equipment: Able to operate as required. Able to work around heavy equipment or machinery.
The physical demands described above do not contain a comprehensive listing of all physical requirements for all positions. The physical demands of each position will vary based on business needs so the physical demands described above are subject to change and employees therefore will also be expected to perform all physical requirements necessary for their positions. This job description may be changed to include new or different physical demands or change existing ones as management deems necessary."
MUST BE ABLE TO WORK ANY SHIFT
Tube Mill Operator
The incumbent is responsible for a variety of straightforward, routine duties in the assigned department or work area related to the manufacture and assembly of product. The incumbent participates in the company's quality initiatives including, but not limited to: TS/ISO certification and maintenance of quality systems in place. The incumbent participates in the company's safety programs by ensuring a safe and clean working environment, timely reporting of any safety violations, timely reporting of any workplace incidents or injuries, and effective housekeeping.
Major Duties and Responsibilities:
Perform as a team member in the operation, which requires the ability to learn different types of machines and able to rotate within the area.
Must be able to perform job within acceptable quality, quantity, performance and safety standards.
Perform safety check and other checks as required per machine.
Reads control plans for product specifications such as dimensions, tolerances tooling instructions such as holding fixtures, and grinding wheels to be used.
Set up machine to be specification within control plans.
Starts machine and observes operation
Verifies dimensions of work for conformance to specifications.
Changes tooling as needed.
High school diploma or GED required.
Ability to read and understand standard work, directions, chart and control plans
Ability to follow directions and flexibility to respond to problems and changes in job assignments
Able to use various measuring equipment including, but not limited to: calipers, micrometers, gauges
Ability to pass certification to operate overhead crane
Able to lift repetitively up to 50 lbs.
Regional Driver -- Micro Bulk Transport Tube Trailer Hot Shot
REQUIRED: Class A with Hazmat and Tanker Endorsements
MICRO BULK REGIONAL TRANSPORT DRIVER, TUBE TRAILER, HOT SHOT, DRIVER
The Transport Driver delivers Cryogenic Bulk Liquids, Tube Trailers and Cylinders thru out the Gulf Coast Region Territory according to D.O.T. - Airgas Gulf Coast policies and procedures, utilizing Smith System Driving techniques. Micro Bulk Liquid Transport Drivers may be required to ("Lay Over") in a Hotel upon approval while working in and or traveling outside the Domicile Terminal or Region to make deliveries and secure product.
ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.
Abides by all State and Federal Motor laws and Speed Limits.
Maintains Drivers Daily Log according to D.O.T's 70 hour 8 day drivers rule.
Performs and Completes Daily Drivers Vehicle Inspection Report.
Prepares and Completes Hazardous Material Shipping Paper Manifest.
Prepares and Completes Drivers Trip Report.
Loads Transport at Air Liquide and Competitors Air Separation Plants, abiding by each plants safety rules and guidelines.
Prepares and Completes a Driver Load and Delivery Report logging the customers, statistical information.
Maintains OBC, telephone and or radio contact with Micro Bulk Manager for the event of schedule adjustments and changes.
Makes multiple deliveries that require backing long distances and around obstacles using depth perception and hand eye coordination.
May be required to step up, walk over, walk around, stand, bend, crouch, reach, and turn.
Communicates all delays, missed deliveries, short-fills to Micro Bulk Manager.
Reports all Motor Vehicle Violations for annual review.
Reports and provides all Documentation regarding D.O.T Inspections/Violations.
Communicates equipment maintenance issues to Micro Bulk Manager in a timely persistent manner.
Relays customer requests and concerns to the Micro Bulk Manager.
Reports customer installation maintenance issues to Micro Bulk Manager.
QUALIFICATIONS: To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
EDUCATION and/or EXPERIENCE
High school diploma or general education degree (GED); or three to five years related experience and/or training; or equivalent combination of education and experience.
Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Ability to write routine reports and correspondence. Ability to speak effectively before customers or employees of organization.
Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals.
Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form. Ability to deal with problems involving several concrete variables in standardized situations.
CERTIFICATES, LICENSES, REGISTRATIONS
Must possess valid class A Commercial Drivers License with Hazardous Material and Tanker endorsements and no Air Brake limitation .
PHYSICAL DEMANDS The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
The USES category for this position is light/medium. While performing the duties of this job, the employee is regularly required to sit, stand and walk, use hands to finger, handle, or feel and reach with hands and arm, stalk or hear, and smell. The employee must occasionally lift up to 60 pounds and/or regularly move more than 125 pounds with the aid of material handling equipment (forklift). Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus.
WORK ENVIRONMENT The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
EOE AA M/F/Vet/Disability
Qualified applicants will receive consideration for employment without regard to their race, color, religion, national origin, sex, protected veteran status or disability
Electric Motor Winder - Lake City
Inspect various kinds of electro-mechanical equipment for damage and evidence of electrical malfunctions.
Test condition of windings according to EASA Standards.
Illustrate and/or document all relevant data specific to unit's electro-magnetic characteristics, operating conditions, existing damage or intended serviceability.
Dismantle and/or strip damaged or unserviceable electro-mechanical equipment.
Prepare all reusable parts for rewinding and inspect renewed parts for hidden, structural damage or unusual conditions.
Rewind various kinds of electro-mechanical equipment, including but not limited to: single phase, three-phase, dc fields, armatures, wound rotors and transformers. Observe proper insulating techniques and/or requirements during rewinding.
Test rewound electro-mechanical equipment according to EASA Standards and document test results.
Complete required paperwork for each job accurately and on a timely basis.
Operate specialized repair and testing equipment, including but not limited to: winding machines, test panels, surge testers, core-loss testers, cut-off saws, burnout ovens, back ovens, grinders, cranes, forklift trucks, brazing units, dip tanks, VPI systems and various hand-held power and non-power tools.
Observe all safety procedures and policies and use proper protective equipment (especially eye, ear protection and steel toe shoes/boots, gloves, etc.)
Keep work area clean and organized.
Report all injuries, near misses and accidents immediately to a supervisor.
All other duties as assigned.
High school diploma or general education degree (GED); or one to three months related experience and/or training; or equivalent combination of education and experience is desired.
Certification from a Technical school helpful.
Mechanical aptitude required.
Prior experience working as a Winder desired.
TAW is a Drug Free Workplace and an Equal Opportunity Employer including disabled and Veterans.
To setup and operate winding machines and wind a variety of small and medium size power and specialty transformer coils.
1.Works from engineering drawings, specifications, design prints, and manufacturing practices.
2.Setups winding machines and expandable mandrels.
3.Brazes copper leads.
4.Winds single and multi-conductor disc, single and double helix, and layer windings including rectangle, barrel, and elliptical forms.
6.Recognizes conductor pressure points and how to insulate these areas.
7.Builds winding bridges and risers used in disc windings.
8.Refers to manufacturing practices, standard practices, winding prints and bills of material to interpret and obtain the winding form size, conductor size, turns, layers, tape, glue, insulation and dimensions to name a few key items.
9.Adjusts and maintains conductor tension in order to meet coil dimension requirements.
10. Recognizes conductor and winding defects in order to take corrective action including notifying a supervisor as needed.
11. Repairs coils of any type and size at various stages of manufacture and in certain field situations.
12. Provides assistance to the supervisor in on-the-job orientation and training of other employees as well as helps out in other work centers on a temporary basis.
Based in Charlotte, North Carolina, SPX Corporation is a leading supplier of highly engineered HVAC products, detection and measurement technologies and power equipment. With operations in about 20 countries, SPX Corporation has approximately $2 billion in annual revenue and approximately 6,000 employees worldwide. SPX Corporation is listed on the New York Stock Exchange under the ticker symbol, "SPXC". For more information, please visit www.spx.com.
SPX is an equal opportunity employer and makes employment decisions without regard to race, color, religion, national origin, sex, sexual orientation, gender identity, age, genetic information, disability, protected veteran status, or any other reason prohibited by applicable law.
Thank you for your interest in our company.
Neutron Tube Production Process Technologist (Early/Mid-Career)
What Your Job Will Be Like
Are you passionate about your work and want to utilize state-of-the-art facilities to explore solutions? Do you want to join a dynamic team that solves challenging issues for the nation's security? If so, you could be the highly motivated R&D Engineering Support Technologist we seek to join our lean manufacturing team. You will perform work as Neutron Tube (NT) Production Process Technologist and be responsible for processes and equipment used on NT components. You will also serve as the primary technical interface to the production operators and work closely with NT process engineers to ensure a technical understanding of the processes and expected results.
On any given day, you may be called on to:
Perform initial diagnostics on nonconformances, monitor area health, idenitfy ways to increase yields, and mistake-proof processes.
Support and implement corrective or preventative actions.
Seek out and pursue opportunitites for continuous improvement.
Support programs associated with automated production equipment.
Implement new manufacturing technologies or equipment.
May be involved with new process/equipment development and qualification.
Maintain written work instructions.
Ensure proper training of operators.
Qualifications We Require
Bachelor's Degree in a STEM discipline; or equivalent combination of experience/education.
Experience working in a production environment.
Qualifications We Desire
Bachelor's Degree in Chemistry, Chemical Engineering, or rleated field.
Demonstrated ability to safely handle chemicals includnig acids, solvents, & other caustic solutions.
Eqerience with procurement and qualification of equipment.
Active DOE Q Clearance.
Experience troubleshooting and maintaining production equipment.
Experience working in cleanroom environments.
Experience working in a fast-paced, high quality manufacturing environment.
Strong technical communications skills, both verbal and written via Microsoft Office.
Experience creating work instructions, operating procedures, and technical drawings.
Demonstrated ability to monitor process health and conduct failure analyses.
Experience with process improvement, including a Lean Six Sigma Green or Black Belt.
Commitment to a culture of safety and security.
Experience transitioning products and equipment from conceptual design to manufacturing.
Demonstrated ability to effectively work in a team environment that includes operators, technical staff, team leaders and other technologists.
About Our Team
The Neutron Tube Value Stream (Department 2562) is the sole source manufacturer of neutron tubes for our customers in the Nuclear Weapons Enterprise. The Neutron Tube Subassembly (NTSA) Manufacturing Team (2562-3) is responsible for transforming piece parts into built subassemblies. Our responsibilities include cleaning, processing, assembling, and inspecting subassemblies in preparation for use in built up neutron tubes. We maintain a safe and environmentally conscious work environment, foster respect for employees, promote open communication, and ensure on-time delivery of quality product at the promised cost.
Sandia National Laboratories is the nation's premier science and engineering lab for national security and technology innovation, with teams of specialists focused on cutting-edge work in a broad array of areas. Some of the main reasons we love our jobs:
Challenging work with amazing impact that contributes to security, peace, and freedom worldwide
Some of the best tools, equipment, and research facilities in the world
Career advancement and enrichment opportunities
Flexible schedules, generous vacations, strong medical and other benefits, competitive 401k, learning opportunities, relocation assistance and amenities aimed at creating a solid work/life balance*
World-changing technologies. Life-changing careers. Learn more about Sandia at: http://www.sandia.gov
- These benefits vary by job classification.
Position requires a Department of Energy (DOE) Q-level security clearance.
Sandia is required by DOE to conduct a pre-employment drug test and background review that includes checks of personal references, credit, law enforcement records, and employment/education verifications. Applicants for employment must be able to obtain and maintain a DOE Q-level security clearance, which requires U.S. citizenship. If you hold more than one citizenship (i.e., of the U.S. and another country), your ability to obtain a security clearance may be impacted.
Applicants offered employment with Sandia are subject to a federal background investigation to meet the requirements for access to classified information or matter if the duties of the position require a DOE security clearance. Substance abuse or illegal drug use, falsification of information, criminal activity, serious misconduct or other indicators of untrustworthiness can cause a clearance to be denied or terminated by DOE, resulting in the inability to perform the duties assigned and subsequent termination of employment.
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.
Winder Machine Operator - Elsner
Want a direct hire opportunity to get into the Manufacturing field by learning entry level machine operations or are you already a machine operator and can "load, thread, adjust, and inspect" at a quick pace? This is more than a roll tender operator, and if you are already familiar as a roll tender, you can make the transition to winder operator!
Either way, we are looking for those "eager to learn" new manufacturing superstars! Did we mention this is in a climate controlled clean environment?
Kleen Test Products has immediate direct hire openings as an Entry Level Machine Operator in Mequon, WI (greater Milwaukee area).
Let's give you an idea of what type of Essential Functions we are talking about:
- Operate a fabric un-winder / winder machine -- that is right, you run it, you adjust it.
- Load and thread material off of an approximately 4ft. diameter x 2ft. roll into the machine's rollers for the unwinding process.
- The machine will rewind the fabric onto smaller cardboard cores making rolls approximately 5 inches x 2 ft.
- Your machine operator job ensures proper loading of the large roll and producing smaller rolls that are within specifications.
- As a Machine operator you will make minor adjustments for alignment and tightness / looseness of the smaller rolls.
- Part of the Machine operator’s work is to document the type of fabric used and amount.
- Machine operator will attend shift safety meeting and ensure cleanliness of work area at the end of shift. PPE is provided and required.
- A qualified applicant will have some experience with mechanical aptitude, ability to adjust machine parts, dials, and switches.
- Feel the need to read! You should have legible handwriting to complete paperwork.
- If you are a superstar, pass those skills on! You should have a willingness to coach and train new employees as needed
- Think twice, act once! Have the ability to apply common sense to solve daily problems as they arise --
- Committed to conduct all work in a safe manner.
- The ability to work independently, however mostly working as part of a group/team.
- Confident in developing relationships at various levels.
- Committed to delivering superior quality products and services -- you will inspect your work, every log.
- Maintain and promote strong work ethics and uphold all KTP policies and procedures.
- Applicants should be able to sit, stand, squat, bend, reach, push, pull, lift, twist, or carry for long periods of time.
Making better hires starts with building better job descriptions
- Browse 100s of templates across 40+ industries
- Customize your template with your company info & job requirements
- Post it to 20+ job boards in seconds – for FREE!