Core Cutter And Reamer Job Description Sample
Carbide Die Maker
The Carbide Die Maker layout and plans sequence of operations for fabrication and assembly of carbide dies. Troubleshoots setup heading parts and performs reworking of dies; Process methods in accordance with product specifications and quality standards.
To perform this job successfully, an individual must be able to satisfactorily perform each essential requirements represents the knowledge, skill, and/or ability. This document does not create an employment contract, implied or otherwise, other than an "at will" relationship.
ESSENTIAL DUTIES AND RESPONSIBILITIES
Other duties may be assigned. Reasonable accommodation for disabilities may be made for one or more of the following:
Plans the sequence of operations, fabrication assembly and layout of all types and sizes of carbide dies from tool drawings, written and verbal instructions.
Layout, set up, and fabricates all sizes of dies of irregular contours using tool room equipment such as engine lathes, surface grinders, O.D. grinder, tool and cutter grinder honing machines.
Makes carbide reamers or diamond materials and steel configuration laps for cutting and machining dies to tolerance of .0001/.0002.
Performs immediate turnaround of carbide dies that need to be reworked in-process and during the operator setup.
Load and unload items from production machines manually or by using hand tools.
Checks own work using comparator, inside hole gauges, test pins and other inspection equipment.
Inspect finished dies for smoothness, contour conformity, and defects.
Mark or tag identification on parts.
Conduct test runs with completed tools or dies to ensure that parts meet specifications; make adjustments as necessary.
Able to identify, perform and troubleshoot tooling operations in manufacturing for improved quality and tooling life.
May represent Factory/Department manufacturing on cross-functional teams, safety committees or other in-house committees.
Able to assist and train others in carbide die making operations and techniques as needed.
Reports any safety violation, machining equipment misusage and/or improperly performed work to supervisor.
Report any malfunctioning equipment to leads or immediate supervisors.
Keeps work area and equipment clean.
Demonstrated technical knowledge and experience in reading and interpreting blueprints, use shop and measuring tools and precision inspection instruments.
Relies on instructions and pre-established guidelines to perform the functions of the job.
Relies on experience and judgment to plan, organize, and accomplish set goals and objectives.
Experienced with standard concepts, practices, and procedures within a particular field.
Works under limited supervision with a certain degree of creativity and latitude is required.
All employees are responsible for complying with the rules and regulations set forth by Federal, Local, and State government, LISI Aerospace, and HSE Procedures.
All employees are responsible for complying with ISO 14001 standards, aspects, directives and impact as related to the HSE policy commitments.
All employees are responsible for attending all training provided and for adhering to all HSE procedures, policies, and plans, conforming to reporting requirements, and safe operating procedures at all times.
All employees are required to bring any known or suspected nonconformance for all company procedures or legal requirements to management’s attention immediately.
Continually seek opportunities to improve our HSE performance by establishing objectives and targets, measuring progress, and reporting our results.
May assist and/or suggest waste elimination initiatives specifically related to the function and department such as production material recycle or removal opportunities.
Performs a variety of other tasks and duties.
Ways of working, Experience, and Behaviors
To perform the job successfully, an individual should demonstrate the following competencies:
- Synthesizes complex or diverse information; Collects and researches data; Uses experience to complement data; understands the work flows and procedures.
- Technical Skills
- Technical skills in manufacturing processes and methods including flow, layout, assembly and production equipment.
- Oral Communication
- Speaks clearly and persuasively in positive or negative situations; listens intently to others and seeks clarification; Provides clear and pleasant responses to inquires regardless of the situation; Demonstrates group presentation skills; Participates in meetings.
- Team Work
- Balances team and individual responsibilities; Exhibits objectivity and openness to others' views; Gives and welcomes feedback; Contributes to building a positive team spirit; Places success of team above own interests; Able to build morale and group commitments to goals and objectives; Supports everyone's efforts to succeed; Recognizes accomplishments of team members.
- Business Acumen
- Understands business implications of decisions; Displays orientation to profitability; Demonstrates knowledge of market and competition; Aligns work with strategic goals.
- Cost Consciousness
- Works within approved budget; Develops and implements cost saving measures; Contributes to profits and revenue; Conserves organizational resources.
- Adapts to changes in the work environment; Manages competing demands; Changes approach or method to best fit the situation; Able to deal with frequent change, delays, or unexpected events.
- Prioritizes and plans work activities of self; Uses time efficiently; Plans for resources in a creative way only adding cost as absolutely necessary; Sets goals and objectives; Develops realistic action plans.
- Approaches others in a tactful manner; Reacts well under pressure; Treats others with respect and consideration regardless of their status or position; Accepts responsibility for own actions; Follows through on commitments.
This position has no supervisory responsibility.
May assist in the technical coaching of trainees &/or operators.
ESSENTIAL JOB REQUIREMENTS SKILLS AND ABILITIES
Education and/or Experience
High School Diploma or General Education Degree (GED)
Working experience in fastener manufacturing environment.
Advance knowledge and experience in carbide die making.
Working knowledge with quality procedures.
A minimum of 5 years equivalent combination of technical education and experience.
Ability to read and interpret blueprints, use precision inspection instruments, and set up and operate all tool room machinery.
Ability to read and comprehend simple instructions, short correspondence, and basic technical procedures. Ability to write simple correspondence. Ability to effectively present information in one-on-one and small group situations to other employees of the organization.
Ability to apply basic mathematical concepts and calculations (addition, subtraction, multiplication, division, ratios and standard units of measurements). Knowledge of simple algebra and geometry is preferred.
Ability to define problems collects data, establish facts and follow instructions in written and basic diagram formats. Ability to perform and apply different problem solving techniques, handle internal/external situations and multi-task functions.
To perform this job successfully, an individual should have basic knowledge of mainframe computer systems, and be familiar with Spreadsheet and Word Processing software.
Certificates, licenses, registrations
Evidence of “US person” is required under ITAR.
PHYSICAL DEMANDS, WORK ENVIRONMENT, HEALTH AND SAFETY
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this job, the employee is frequently required to stand for extended periods of time and walk; requires eye-hand coordination, use hands hand movement and manual dexterity use hands to finger, handle, or feel; reach with hands and arms; stoop, kneel, crouch, or crawl, listen and speak. The employee must frequently lift and/or move up bend, reach to shoulder level and lift, carrying, pushing and/or pulling to 30 pounds. Specific vision abilities required by this job include: close vision (clear vision at 20 inches or less), distance vision (clear vision at 20 feet or more), color vision (ability to identify and distinguish colors), peripheral vision (ability to observe an area that can be seen up and down or to the left and right while eyes are fixed on a given point), and ability to adjust focus (ability to adjust the eye to bring an object into sharp focus). Specific hearing levels within normal/average range.
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. The noise level in the work environment is usually moderate.
While performing the duties of this job, the employee is frequently exposed to moving mechanical parts and vibration. The employee is occasionally exposed to wet and/or humid conditions, fumes or airborne particles, and toxic or caustic chemicals.
Safety and Environmental
The responsibilities of the position include compliance with company and governmental safety, environmental and hazardous materials regulations and procedures. Employee will be required to wear personal safety equipment such as safety glasses, hearing protection, or proper footwear PPE in specified areas.
We are proud to be an EEO/AA employer M/F/D/V. We maintain a drug-free workplace and perform pre-employment substance abuse testing.
Machinist (Weekend Shift)
Minimum High School Degree or GED required.
Two-year Vocational Technical Degree in Machine Tool Technology and a minimum of 2 years CNC machine experience OR 4 years CNC machine experience in metal machining processes in lieu of technical degree required.
Knowledge of, and ability edit CNC programs for all machining operations using the best sequence in order to minimize setup time and optimize quality run time.
Must have ability to read blueprints with a strong mechanical aptitude
Must have a good verbal and written understanding of the English language.
Ability to communicate effectively with supervisors and between shifts on work in progress.
Strong problem-solving skills required.
Ability to wear personal protection equipment depending on working area (safety shoes, safety glasses w/side shields) required.
Ability to work mandatory overtime required.
Must have the ability to use math for general work (add, subtract, multiply and divide).
Must have the ability to follow proper sequences/procedures from routing documents.
Qualified individual should be able to repetitively (using safe manual lifting procedures) lift 50 lbs. of material from the ground up to waist-high levels and load onto machinery, and be able to perform repetitive motion tasks; must have manual dexterity and vision necessary to operate required tools and machines safely.
Must be within a commutable distance to facility. Relocation support not offered.
Must be eligible to work in the US without VISA sponsorship.
Not eligible for VA/VN assignment.
Preferred skills in using boring head/bar, drills and reamers for holes, end mills, face/shell mills for milling, taps & dies for cut threads, counter bores and countersinks for bolt heads, radial saw cutters for slotting, and carbide v. high speed cutting tools.
Ability to operate material handling equipment such as forklifts, man-lifts, and other hoists preferred.
Knowledge of metal types by characteristics, markings, and uses.
Knowledge of conversion systems involving metric, U.S. standard and other measuring standards.
Knowledge of geometry and trigonometry to determine proper layout, programming, set-ups, and part inspection.
Ability to comprehend and interpret symbols, dimensioning, tolerances, and three-dimensional & Geometric Dimension and must understand tolerancing concepts in blueprints preferred.
Ability to follow proper sequences/procedures from routing documents.
Ability to interpret graphics and check tool geometry to check programming prior to cutting metal.
Ability to use math for general work (add, subtract, multiply and divide).
Ability to determine correct speeds & feeds to machine parts properly and efficiently.
Ability to adjust machines according to desired tolerances.
Ability to accurately inspect finished parts using calipers, micrometers, and other gauges, measuring threads, O.D, I.D., lengths, or depths within predefined accuracy ranges.
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