Die Maker Job Description Sample

Die Makers are highly skilled employees responsible for producing dies, and specialized parts and devices used on manufacturing machines in an automotive manufacturing plant. The work requires practical skill and knowledge as a Die Maker to analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, jigs, fixtures, gauges and hand tools. The work may require interpreting specifications, blueprints, manufacturers' manuals, sketches or similar documents. The candidate must have the ability to plan the sequence of operation and materials required according to knowledge of computer technology, such as computer aided design (CAD) or computer aided manufacturing (CAM) to design and create instructions for the manufacture tools. The candidate will be required to test and inspect the dies that are created to ensure that they are true to the original design and function properly. The candidate must have excellent communication skills and the ability to problem solve.

Basic Qualifications:

• High school diploma or equivalent (GED)

• Basic knowledge of mathematics, algebra and physics

• Eight (8) years of documented experience as a die maker or tool & die maker or a documented and verified U.S. Department of Labor Completion of Apprenticeship certificate as a die maker or tool & die maker

• Experience as a die maker or tool & die maker in a manufacturing environment

• Ability, with or without reasonable accommodation, to:

• Work any shift and work overtime, including daily, weekends and holidays as required

• Work from blueprints, drawings, layouts or other specifications to plan sequences of operations for fabricating dies or assemblies

• Visualize and compute dimensions, sizes, shapes and tolerances of assemblies, based upon specifications

• Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, CNC Machines and grinders to cut, bore, grind or otherwise shape parts to prescribed dimensions and finishes

• File, grind, shim and adjust different parts to properly fit them together

• Fit and assemble parts to make, repair or modify dies, gauges and tools using machine tools and hand tools

• Perform tests with completed dies to ensure that parts meet specifications; make adjustments as necessary

• Inspect finished dies for smoothness, contour conformity and defects

• Lift, position and secure machine parts on surface plates or worktables, using hoists, vises, v-blocks or angle plates

• Measure, mark and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes and rulers

• Cut, shape and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rulers and hand tools

• Design jigs, fixtures and templates for use as work aids in the fabrication of parts or products

• Select materials to be used from a range of metals and alloys, based on properties such as hardness and heat tolerances

• Set up and operate drill presses to drill and tap holes in parts for assembly

• Perform incidental tasks as required to complete the larger task

Preferred Qualifications:

• Experience in welding die steel H-13, A1, aluminum and other high strength steel

• Experience with MIG, TIG, and stick welders and acetylene torch

• Experience with weld repair of die steel inserts in both the shop environment and at the machine

Relocation is not provided for this position.

Role Summary:Perform the overall assembly of dies and any machining necessary to assure its successful function.

Essential Responsibilities:
Responsible for the complete development of a die or other device from blueprints, rough sketches or verbal instructions into workable device; performing any necessary layout development and machining work necessary to accomplish a successful result. Troubleshoot; diagnose, correct operational deficiencies in mechanical fixtures, special mechanization; and special machines; performing all necessary work including machining to correct malfunctions. Perform other related duties as required.

Qualifications/Requirements:
• Minimum 10 years working in manufacturing including 5 years as a die maker (including total manufacturing of die from start to finish)

• Experience in blueprint reading and shop math
• HS Diploma or GED

Eligibility Requirements:

• Ability to lift, carry, push, and pull up to 40 lbs.

• Ability to work in confined areas, work off ladders, platforms, heights, climb, bend, and stoop.

This role is restricted to U.S. persons (i.e., US citizens, permanent residents, and other protected individuals under the immigration and Naturalization Act, 8 U.S.C. 1324b(a)(3) due to access to export control technology. GE will require proof of status prior to employment.

Desired Characteristics:• Experience in setting-up and operating lathes, mills (vertical and horizontal), radial drills, VTL's jig borers, boring mills and other machine tools

• Experience in performing the overall machining and assembly of dies and any machining necessary to assure its successful function

• Good diagnostic skills

• Experience with C.N.C. or N.C. equipment

• Experience with analyzing problems with a die

• Experience with developing new tooling

About Us:GE (NYSE:GE) drives the world forward by tackling its biggest challenges. By combining world-class engineering with software and analytics, GE helps the world work more efficiently, reliably, and safely. GE people are global, diverse and dedicated, operating with the highest integrity and passion to fulfill GE's mission and deliver for our customers. www.ge.com

GE offers a great work environment, professional development, challenging careers, and competitive compensation. GE is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, gender (including pregnancy), sexual orientation, gender identity or expression, age, disability, veteran status or any other characteristics protected by law.Additional Locations:United States;Massachusetts;Lynn;

Sko-Die, a TMA member company, is seeking a Die Maker to add to our exceptional team in Morton Grove, IL.

The Die Maker will:

Analyzes variety of specifications, lays out metal stock, sets up and operates machine tools, and fits and assembles parts to fabricate or repair cutting tools, fixtures, gauges, or machinists' hand tools, applying knowledge of tool design, shop mathematics, metal properties, and layout, machining, and assembly procedures. The Die Maker will oversee or perform the following job functions:

• Reads and interprets specifications, such as blueprints, sketches, or tool description, and plans sequence of operations.

• Measures, marks, and scribes metal stock to lay out work pieces for machining.

• Have knowledge of Set-ups and/or operating machine tools, such as lathe, milling machine, machining center, EDM Wire machine, and grinder, to machine parts to specifications, and verifies conformance of machined parts to specifications.

• Positions and secures parts on surface plate or worktable, using devices such as vises, V-blocks, and angle plates.

• Fits and assembles parts into assemblies or mechanisms, using hand tools.

• Verifies dimensions and alignment, using measuring instruments such as micrometers, height gauges, and gauge blocks.

• Examines standard tools and modifies tools as required.

• Develops specifications from general descriptions and draws or sketches tool to be fabricated, using drafting tools or computer and software programs.

• Communicates with co-workers and supervisor to receive instructions and coordinate activities.

• Inputs labor into the data collection terminals.

• Perform daily and weekly tasks PM checks, maintaining coolant levels, general housekeeping of work area and ensuring all safety devices are operational

• (May) heat treats tools or parts.

Job Requirements:

• Requires a High School diploma or G.E.D. with a minimum of 4 years of trade school, vocational education, apprenticeship or work experience in production die building and repair.

• Near acuity and accommodation are required for reading machine dial gauges, blueprints, and precision measuring instruments used in the inspection of parts.

• Ability to read and understand machine controls and computer screens.

• Ability to monitor machine sounds to identify and diagnose changes in order to take appropriate action.

Working Conditions and Physical Demands: (the employee is subject to)

• High noise levels from operating machines.

• Physical hazards from moving equipment and machine parts.

• Breathing fumes, dust and mist.

• Skin exposure to oils and cutting fluid.

• Required to stand, walk, push, pull, reach overhead, and bend to the floor.

• Required to exert 50 to 100 pounds of force occasionally, and/or

• Required to exert 25 to 50 pounds of force frequently, and/or

• Required to exert up to 10-20 pounds of force constantly to move objects.

SKO-DIE is an outsource manufacturing specialist located in Morton Grove, Illinois. We specialize in supplying custom steel laminations and heavy gauge metal stampings; supporting manufacturers from initial product development into full production.

Our products are used in a variety of industries and applications - where we excel in providing manufacturing results at all phases of the product life cycle.

Equal Opportunity Employer Minorities/Women/Veterans/Disabled

DUTIES AND RESPONSIBILITIES:

Shift: 3rd shift (10:30pm–7:00am)

SUMMARY: Repair, maintain, and troubleshoot dies in tool room and punch press. Perform timely and accurate changeovers per production requirements.

PRINCIPAL DUTIES AND RESPONSIBILITIES: (The following duties and responsibilities are all essential job functions as defined by the ADA, except those that begin with the word 'may".)

• Perform basic maintenance on existing dies; perform both planned and unplanned work within estimated times

• Troubleshoot basic die problems in the tool room and in the press

• Perform minor revisions and upgrades to dies

• Perform changeovers on dies to satisfy production requirements

• Proficient operation of all machines and tools necessary to perform die repair functions

• Complete paperwork including daily time cards, opening/closing a work order, completing tool room checklists

• Move parts and dies by hand, a hand truck, or a power truck

• Follows the Quality Management System requirements in the tool room and suggests ways for continual improvement.

• Promptly reports quality problems and shuts down the equipment if unable to resolve.

• Maintains a clean and orderly work area.

• Follows EHS rules and regulations, participates in safety meetings and CBT, and suggests ways for continual improvement.

• Promptly reports personal injuries and unsafe conditions and helps to resolve them.

• Performs related duties as assigned.

COMPETENCIES REQUIRED:

• Successful completion of tool & die apprenticeship program

• Knowledge and understanding of stamping dies, die design, construction techniques, maintenance and troubleshooting

• Knowledge of punch press equipment and metal forming processes

• Ability to perform trigonometric calculations to accomplish the work needed to repair, maintain, build and revise all types of tooling

• Knowledge of function and safe operation of tool room machines

• Knowledge of basic maintenance, upkeep, and cleaning procedures for tool room machines

• Ability to read and interpret part and tool prints. Ability to read and understand press cards, procedures, work instructions, safety rules and warning signs

• Ability to use inspection tools such as micrometers, indicators, vernier calipers, etc.

• Knowledge and understanding of safe operation of hoists, hand trucks, power trucks, and die trucks; licensed in power truck operation

• Ability to use tool room software database

• Interpersonal skills necessary to exchange information with variety of staff

• Analytical abilities necessary to plan and prioritize own work, complete work on schedule and maintain required records and logs

REQUIREMENTS:

PHYSICAL REQUIREMENTS:

• Ability to lift and carry objects weighing up to forty pounds on a daily basis.

• Ability to walk and move about, stoop and bend and climb (ascend and descend) power lift truck platform.

• Ability to stand for an eight hour shift.

• Ability to reach and grab with arms and hands, and manual dexterity to operate machines with precision.

• Normal or corrected vision necessary to read directions and closely examine parts; and to distinguish colors.

• Ability to pull, lift and transport dies on carts to and from various locations within the assigned location.

WORKING CONDITIONS:

• Works in areas that can be uncomfortable due to noise, odors

• Works regularly with machines where carelessness could result in cuts, bruises, burns or muscle pulls. Serious injuries can be avoided if established safety precautions are followed.

The above is intended to describe the general content of and requirements for the performance of this job. It is not to be construed as an exhaustive statement of duties, responsibilities or requirements.

JOB DUTIES SUMMARY:

• Sets up, adjusts, and operates all machine tools and equipment necessary to make,

alter, or repair a wide variety of complicated tools, jigs, fixtures, dies, molds, and

gauges, and performs required bench operations such as die assembling, laying out,

fitting, adjusting, and assembling.

• Lays out work from samples, blueprints, or sketches. Tool Makers select machines and

Make determinations about operation sequences. They make set-ups and selects tooling,

speeds, and feeds, and performs required machine and bench operations.

• Diagnoses and remedies trouble on all machine tooling. Dismantles machine

tooling and replaces worn or defective parts. Makes fixtures for machines where

parts are not standard.

• May require in-press die repair and trouble shooting on progressive, transfer or other die set

design.

• May perform other duties from time to time of assisting maintenance in machine

repair work. Assists and instructs others. Maintains good housekeeping practices

in working area.

• This job will require the performance of other tasks as directed by a supervisor. Other duties may include limited guidance duties (i.e. answering phone, redirecting employee questions, etc.) in the absence of a supervisor

Required Skills

SKILL SUMMARY: Requires a thorough knowledge of shop math, machine and

hand tools, measuring instruments and working properties of various metals. Employees must be thoroughly experienced in the construction, alteration or repair of all tools, dies, fixtures, and gauges.

Requires a high degree of ability to plan and perform work of a difficult nature where only general methods of procedure are available. Tool & Die Makers must be able to work with only general supervision.

Required Experience

Must have a Journeyman's card or proof of eight years experience in that trade. Equivalent hours of credit will be awarded for Military experience, technical course work as well as technical manufacturing experience such as CNC programming, etc.

Job Summary:

• Maintain physical plant and equipment to ensure 100% production up-time.

• Maintain, PM and build robust tooling for equipment.

• Safety of all manufacturing equipment and facilities in the plant

Required Qualifications:

• Tool & Die Maker certificate and/or equivalent 5 years of related work experience or equivalent

• Good English Communication Skills (oral and written)

• Thorough knowledge of blue print reading and interpretation

• Thorough knowledge of operating tool room and production equipments (grinding, milling, lathe)

• Possess good mathematical and mechanical aptitude

• Knowledge of GD+T

• Excellent trouble shooting for dies, cutting tools, (end forming, crimping and bending an asset)

Critical Success Factors:

• Excellent attendance

• Must be willing to work flexible shifts and hours

• Ability to work independently without supervision and with minimum direction

• Ability to work in a team environment and be both a team player and team leader

• Support and contribute to the Quality Systems and Environmental Systems Requirements

• Ensure that all duties and tasks are carried out in a safe and efficient manner and at no time is the employee or their co-workers placed in an unsafe condition

• Support Quality Systems and Environmental Management Systems Requirements

• Ability to utilize problem solving techniques

• Respecting and understanding of the Customer / Supplier relationship

• Professional and timely completion of tool room projects consistently

• Timely and organized response to tooling related problems that impact production requirements

• Must be willing to work other shifts or perform other duties/tasks that are of reasonable request by Management

Responsibilities:

• Develop dies, tools and processes as required

• To build replacement tools and dies for production use as required or internally capable

• Provide assistance, guidance and advice to Junior Tool & Die Makers and Apprentices as required

• Liaise with internal departments for design input, fabrication and modifications to tools and dies

• Ensure timely completion of repairs, new dies, tooling, fixtures etc as required so production is not interrupted

• Ensure preventative maintenance program are done on tools and dies based on assigned schedules

• Trouble shooting of tools and record keeping of tool development and troubleshooting

• Follow MCPC when working on production concerns, complete paperwork to close protocols.

• Follow all lock out/tag out procedures as required

• Responsible to maintain good housekeeping on work area and die parts at all times

• Follow company policies on Health, Safety & Environment and PPE requirements

• Contribute to the continuous improvement initiatives on all aspect of the job

• Any other duties as needed

Working Conditions

• Plant floor (PPE required)

Effort/Physical Demands

• Constant communication with employees, support departments and management

• Overtime as required

Health and Safety Responsibilities

• Identify and report any hazard(s) in the workplace;

• Report any accidents, injuries requiring first aid, health care, lost-time injuries, Occupational diseases or incidents;

• Use equipment, materials, and machinery only as authorized;

• Follow procedures and wear personal protective equipment as outlined in the health and safety manual

• Must work in accordance with Health and Safety regulations

Back-up Duties:

• Perform other duties as required

2019-06-01

Manufacturing/Production Workers

Additional information

Equal Employment Opportunity and Affirmative Action at ABB

ABB is an Equal Employment Opportunity (EEO) and Affirmative Action Employer encouraging diversity in the workplace.

All qualified applicants will receive consideration for employment without regard to their race, creed, color, ancestry, religion, sex, national origin, citizen status, age, sexual orientation, gender identity, disability, marital status, family medical leave status, or protected veterans status. For more information regarding your (EEO) rights as an applicant, please visit the following websites:

http://www1.eeoc.gov/employers/upload/eeoc_self_print_poster.pdf

http://www1.eeoc.gov/employers/poster.cfm. http://www.dol.gov/ofccp/regs/compliance/posters/pdf/OFCCP_EEO_Supplement_Final_JRF_QA_508c.pdf

As an Equal Employment Opportunity and Affirmative Action Employer, applicants may request to review the Affirmative Action Plan of a particular ABB facility between the hours of 9:00 A.M. - 5:00 P.M. EST Monday through Friday by contacting an ABB HR Representative at 1-888-694-7762.

Protected veterans and qualified individuals with a disability may request a reasonable accommodation if you are unable or limited in your ability to use or access ABB's career site as a result of your disability. You may request reasonable accommodations by calling an ABB HR Representative at 1-888-694-7762 or by sending an email to US-AskHR@abb.com. Resumes and applications will not be accepted in this manner.

Location:

Jonesboro, Arkansas, USA

Contract type: Regular/Permanent Business unit: Installation Products

Date posted: 2019-05-14 Job function: Production and Manufacturing Publication ID: US68892029_E1

ABB (ABBN: SIX Swiss Ex) is a pioneering technology leader with a comprehensive offering for digital industries.

With a history of innovation spanning more than 130 years, ABB is today a leader in digital industries with four customer-focused, globally leading businesses: Electrification, Industrial Automation, Motion, and Robotics & Discrete Automation, supported by its common ABB Ability™ digital platform. ABB's market leading Power Grids business will be divested to Hitachi in 2020. ABB operates in more than 100 countries with about 147,000 employees. www.abb.com

Summary of Position

Design, implement and maintain fixtures for Vactor products.

Essential Job Duties and Responsibilities

• Design, implement and maintain fixtures and implement process improvements

• Able to reduce the required time it takes to build a product

• Participate in Design for Manufacturing and Kaizen projects as needed

• Interact with suppliers and all internal departments

• Fabricate fixture piece parts using everything from a plasma cutter to the CNC Machining Centers

• Design fixtures and assemble fixtures that are easy to use and have high repeatability rates on critical dimensions

• Modify existing fixtures driven by ECN's

• Able to work in current area and support production as needed

Position Requirements

• Great mechanical aptitude.

• Ability to MIG weld mild steel required. Must be able to pass MIG weld test.

• Knowledge of TIG welding preferred.

• Knowledge of various tooling and machining processes.

• Ability to program and run CNC machining centers is a requirement.

• Good Project leadership and oral and written communication skills.

• Good computer skills, with knowledge of MS Word, MS Office, and MS Excel.

• Knowledge of product and build processes.

• Experience with AutoCAD is a plus.

• Ability to work without constant direct supervision.

• Strong troubleshooting and decision-making skills.

• Knowledge of different types of tool steel and their mechanical properties is a plus.

• Education or experience in fixture and tool making desired.

• Must be a self-starter.

• Ability to determine critical dimension(s) of a part by reviewing drawings.

• High School Diploma or equivalent

Benefits of Employment

In addition to excellent career growth opportunities, Federal Signal Corporation offers a wide array of benefits including: annual bonus potential, insurance (life, medical, dental, vision), paid holidays, paid vacation, 401(k) with matching contributions and tuition reimbursement. We provide our employees with a smoke-free, drug-free workplace.

About Us

Federal Signal Corporation (NYSE: FSS) provides products and services to protect people and our plant. Founded in 1901, Federal Signal is a leading global designer and manufacturer of products and total solutions that serve municipal, governmental, industrial and commercial customers. Headquartered in Oak Brook, IL, with manufacturing facilities worldwide, the Company operates two groups: Environmental Solutions and Safety and Security Systems. For more information on Federal Signal, visit : www.federalsignal.com.

The Company is an equal opportunity employer. Qualified applicants will not be discriminated against on the basis of, and will receive consideration for employment without regard to, race, religion, national origin, gender, age, disability, genetic information, status as a protected veteran, or any other protected category, characteristic, or trait under applicable law.

Vactor Mfg. Inc. is a leading manufacturer of municipal combination catch basin/sewer cleaning vacuum trucks and industrial vacuum loaders that clean up industrial waste or recover and recycle valuable raw materials. Vactor is located in Streator, IL and is a subsidiary of Federal Signal Corporation.

Eaton's Power Reliability Division is currently seeking a Too l& Die Maker 1st Shift to join our team. This position is based at our South Milwaukee, Wisconsin facility.

The Tool & Die Maker will be responsible for fabricating and maintaining site tooling includes but not limited to molds, dies, jigs, fixtures, gauges and material handling tools.

Making what matters work at Eaton takes the passion of every employee around the world. We create an environment where creativity, invention and discovery become reality, each and every day. It's where bold, bright professionals like you can reach your full potential—and where you can help us reach ours. In this role, you will:

• You will fabricate, assemble, inspect and troubleshoot molds, dies, gauges, jigs, fixtures, prototype parts, machine parts, material handling equipment and simple machines per engineering and tool design specifications.

• You will perform gauge and fixture compliance inspection requiring measurement of critical features outlined on a master print, recording measurements onto the fixture qualification report and any additional information into the quality compliance database.

• You will perform preventative and regular maintenance of dies, molds, fixtures, gauges, material handling equipment and simple machines making improvement recommendations as necessary.

• You will work from tool requests, prints, sketches, sample parts or verbal instructions and will utilize technical manuals, a machinery handbook or general literature to determine machine speeds and feeds, proper clearances and heat treat data.

• You will inspect your work with the use of precision instruments including but not limited to micrometers, Vernier calipers, height gauges, sine bars, jo-blocks, surface plates dial indicators, visual comparators and CMM equipment.

• You will operate overhead cranes to move tooling, dies, molds and general materials.

• You will occasionally estimate jobs and prepare material lists including making recommendations in the design of new tooling and for modification of existing tooling to increase the reliability and performance of the tool.

When we embrace the different ideas, perspectives and backgrounds that make each of us unique, we — as individuals and as a company — are stronger.

Qualifications

Required (Basic) Qualifications:

• High School diploma or GED from an accredited institution

• A five-year apprenticeship for a Tool & Die Maker consisting of 576 hours of vocational instruction and 10,400 hours of on the job training with a Journeyman's Toolmaker Certification.

• Experience operating standard machine shop tools and CNC controlled equipment

• Must be authorized to work in the United States without sponsorship

• No relocation benefit is being offered for this position. Only candidates residing within the immediate geographical area (within 50 miles) of the work location will be considered for this position.

Preferred Qualifications:

• Successful utilization of lean manufacturing and continuous improvement methodologies

• Proficiency with Autodesk CAD software

Position Success Criteria:

• Problem solving

• Critical thinking

• Active listening

We make what matters work. Everywhere you look—from the technology and machinery that surrounds us, to the critical services and infrastructure that we depend on every day—you'll find one thing in common. It all relies on power. That's why Eaton is dedicated to improving people's lives and the environment with power management technologies that are more reliable, efficient, safe and sustainable. Because this is what matters. We are confident we can deliver on this promise because of the attributes that our employees embody. We're ethical, passionate, accountable, efficient, transparent and we're committed to learning. These values enable us to tackle some of the toughest challenges on the planet, never losing sight of what matters.

Job: Manufacturing & Operations

Region: North America – US/Puerto Rico

Organization: ESSG CPSD PRD Power Reliability Division

Job Level: Entry Level

Schedule: Full-time

Does this position offer relocation?: No

Travel: No