Extruding Press Operator Job Description Sample

Operate web printing press to print quality production, maintain quality of product, lead and direct press crew, maintain press, and work on other operation duties as directed by the supervisors.

• Act as a leader in providing and promoting a safe and injury free work environment.

• Responsible for all aspects of the operation of the press and press crew.

• Responsible for over all quality of the printed product including color reproduction, product specifications, imaging quality and postal specifications.

• Determines when product is suitable for saving.

• Responsible for producing a sample-quality product.

• Monitors other crew member's progress while performing their responsibilities.

• Provides accurate documentation of time, materials, impressions, waste, and run speeds.

• Communicates information effectively with other crews and departments, scheduling, prepress, maintenance.

• Coordinates make-ready process by reviewing job information, establishing make-ready plan, and assigning responsibilities to crew members.

• Responsible for maintaining a Preventive Maintenance Program for the press, and using the "Request For Action" system to notify the maintenance department of issues with the equipment.

• Must be able to work 7:00 pm to 7:00 am shift, 3 days on/4 days off, (Monday, Tuesday, Wednesday or Thursday, Friday, Saturday, alternating on an 8 week rotation). Opportunities for overtime.

RR Donnelley is an Equal Opportunity/Affirmative Action employer. The company's policy is to select, place and deal with all its employees without discrimination based on race, religion, color, national origin, sex, gender identity or expression, age, disability, perceived disability, sexual orientation, protected Veteran status, genetic information or on the basis of any other status protected by applicable federal, state or local law.

Required Skills

Experience/Knowledge:

• 10 years web press-printing experience.

• Knowledge of in-line finishing, die cutting, inserters, imagers, color and register.

• Must have worked in all positions leading up to this position.

Skills

• Communication skills.

• Troubleshooting/Problem Solving Skills

• Mechanical Aptitude

• Management skills, coordinating the activities of other crew members.

Physical Demands

• Continuous standing/walking

• 8 hrs or more.

• Occasional bending, kneeling, climbing, reaching.

• Occasional lifting and pushing/pulling

• 50 lbs. or less.

• Occasional repetitive motion with both hands.

• Ability to see colors.

Provide support for the 1st Press Operator and assist in the daily operation of the web press including controlling register, compensation, and other operational duties as directed by the 1st Press Operator.

• Monitor overall job quality, including print registration and product compensation. Identify and correct quality defects.

• Accurately perform and record quality assurance tests (quality control checks).

• Monitor packing quality and accuracy, maintaining accurate counts and load ticket paper work.

• Organize and monitor imaging process, signoffs, restarts, form changes, samples, additional paperwork, and QC procedures.

• Assist first press operator with coordinating make-ready plan.

• Map out job plan by using layout, folding dummy, and instructions from the 1st press operator to establish measurements for plows, slitters, die cuts, gum pads, etc.

• In addition to plows and slitters, install and set any auxiliary equipment such as face slitters, hot melt applicators, and extrusion glue needles.

• Establish web path and turn bar configuration.

• Manage web up procedure including ribbon orientation and timing.

• Monitor the rest of the crew's progress during the make-ready. Offer assistance as necessary.

• Perform minor repairs and maintenance such as roller replacement, and press lubrication.

• Assist 1st Press Operator in providing direction and training to the press crew.

• Insure that safe practices are followed by crew members during all operations and procedures.

• Be able to step in for the 1st Press Operator as needed.

• Must be able to work 7:00 pm to 7:00 am shift, 3 days on/4 days off, (Monday, Tuesday, Wednesday or Thursday, Friday, Saturday, alternating on an 8 week rotation). Opportunities for overtime.

RR Donnelley is an Equal Opportunity/Affirmative Action employer. The company's policy is to select, place and deal with all its employees without discrimination based on race, religion, color, national origin, sex, gender identity or expression, age, disability, perceived disability, sexual orientation, protected Veteran status, genetic information or on the basis of any other status protected by applicable federal, state or local law.

Required Skills

Experience/Knowledge:

• 8 years web press-printing experience.

• Knowledge of in-line finishing, die cutting, inserters, imagers, color and register.

• Must have worked in all positions leading up to this position.

Special Skills:

• Communication skills.

• Troubleshooting/Problem Solving Skills

• Mechanical Aptitude

• Continuous standing/walking

• 8 hrs or more.

• Occasional bending, kneeling, climbing, reaching.

• Occasional lifting and pushing/pulling

• 50 lbs. or less.

• Occasional repetitive motion with both hands.

• Ability to see colors.

• Operate screen printing press including set-up, printing & tear down of jobs with attention to detail, quality of print, accuracy and speed.
• Read and complete work orders accurately.
• Identify and troubleshoot common screen printing problems.
• Clean equipment including removing ink from screens, squeegees, press & tools.
• Maintain a neat and orderly work area at all times as well as promoting safety and cleanliness.
• Provide leadership for production assistants to ensure that they are performing tasks in an efficient and productive manner.
• Maintain equipment as required and notify management of any maintenance or repairs required.
• Miscellaneous tasks could be assigned such as exposing or cleaning screens, counting or stacking garments, mixing or modifying inks as production requirements dictate.
• Ability to regularly lift and/or move up to 30lbs at times
• Regularly stand for long periods of time while reaching with hands and arms
• While performing the duties of this job, the employee may be exposed to warm or cold weather. The noise level in the work environment is often loud.

• 1+ years printing press experience may be substituted by comparable work experience 
• Capable of remaining calm and composed under pressure. Thrives in a fast-paced, constantly changing environment
• Strong attention to detail, and eye for quality control
• Problem solving ability
• Excellent oral and written communication
• Specific vision abilities include sharp vision, focus, depth perception and ability to identify colors
• Can quickly perform common math skills such as multiplying in dozens or calculating production rates
• Ability to read, write and comprehend complex written or oral instructions, short correspondence, and memos in English

• Medical, dental, vision and life insurance
• 401(k) with match with Roth and Traditional options
• Robust PTO program
• Employee Assistance Program (EAP)
• Advancement opportunities
• Energetic and fun work environment with a dynamic culture
• Bonus system based on production 

• 1st shift or 2nd shift - hours of employment will be based on preference and availability 
  • 1st shift : (5:30 AM - 2:00 PM)
  • 2nd shift : (1:30 PM - 10:00 PM)

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.

Uses Kewaunee's scheduling system paperwork to identify parts scheduled to run, operations, and standard hours.

Set up and operate manual N.C. and C.N.C. controlled forming and fabrications equipment.

NC/CNC controlled sheet metal fabricating equipment experience Windows NT and Windows 7 experience.

Requires frequent change overs and set ups to maximize production flexibility.

Read blueprints and detailed layout drawings to within 1/1000th of an inch.

Maintain tolerances within .010 of an inch.

Proficient in using measuring tools i.e.; dial calibers, micrometers, and tape measures.

Layout parts.

Perform routine and preventive maintenance on machine and accessories.

Safety procedures to be followed at all times.

SUPERVISORY RESPONSIBILITIES

This job has no supervisory responsibilities.

QUALIFICATIONS to perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

EDUCATION and/or EXPERIENCE

High school diploma or general education degree (GED) preferred; or one to three months related experience and/or training; or equivalent combination of education and experience. Basic computer skills.

LANGUAGE SKILLS

Ability to read a limited number of two- and three-syllable words and to recognize similarities and differences between words and between series of numbers. Ability to print and speak simple sentences.

MATHEMATICAL SKILLS

Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, and percent and to draw and interpret bar graphs.

REASONING ABILITY

Ability to apply common sense understanding to carry out detailed but uninvolved written or oral instructions. Ability to deal with problems involving a few concrete variables in standardized situations.

CERTIFICATES, LICENSES, REGISTRATIONS

PHYSICAL DEMANDS

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly required to stand, walk, and reach with hands and arms. The employee frequently is required to use hands to finger, handle, or feel.

The employee is occasionally required to stoop, kneel, crouch, or crawl and talk or hear. The employee must frequently lift and/or move up to 60 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus.

WORK ENVIRONMENT

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is frequently exposed to moving mechanical parts. The employee is occasionally exposed to fumes or airborne particles. The noise level in the work environment is usually moderate.

HEALTH AND SAFETY RESPONSIBILITIES

Adhere to all safety rules and procedures. Bring unsafe acts and conditions to the attention of the manager.

Correct hazards and unsafe conditions. Train other associates in safe work practices. Investigate accidents, near accidents, and potential hazards. Actively participates in housekeeping activities and in the safety and health program.

RHI Magnesita - The driving force of the refractory industry

Our team is currently seeking a skilled professional to support Production and Hydraulic Press Operator for our fast-paced refractory brick operation in York, PA. Our successful team members are self-starters who can work independently without direct supervision. This position runs a heavy tonnage hydraulic press and robotic system that supports the brick manufacturing process. The presses are the first step in creating our molded brick products.

Starting Rate

$21.00/HR + $1.50 shift/$1.60 weekend differential

Following a probationary period, our team members can test into advanced pay levels where the average pay for a Production position is: $24.36 + differentials = approx. $55,000/yr

Shift
2nd shift or 3rd shift positions are available; our schedules require some scheduled work during weekends.

Responsibilities include:

• Work safely in a heavy industrial facility when performing brick processing work. Heavy physical labor is required in this department and safety is our first priority.

• Operate heavy tonnage hydraulic press including setting die/mold in place properly, follow press set up instructions carefully and accurately, ensure robotic systems are set up and in good working order, and perform scheduled preventative maintenance on the press or robotic systems as instructed.

• Safely maintain a constant rate of production and alert other departments if there is a need for shut down, delay or maintenance on the press.

• Follow charts, schedules, data sheets and instructions carefully and accurately for production orders, product specifications, maintenance, systems checks, quality guidelines and data entry into our electronic production management system.

• Accurately record production completion times, piece counts, brick weights, and delay times for each shift.

A successful candidate will have experience in the following:

• Our most successful candidates have mechanical aptitude and experience. Experience working on mechanical equipment like major auto repairs, motor repair or installation is ideal for this position.

• Working in a heavy industrial environment where the assigned duties were in a fast-paced work environment that will be inside or outside in hot, cold and dirty working environments.

• Experience working with heavy tonnage hydraulic presses is a plus.

• Strong mathematical and mechanical aptitude including the ability to read and understand blueprints or similar schematics.

• Strong verbal and written communication skills as we work in teams in this department.

• Must be at least 18 years of age; attained a High School Diploma or GED; and strongly prefer training with mechanical systems or motors

• from an accredited institution or on the job training from another employer.

Who is RHI Magnesita?

RHI Magnesita is the global leader in refractory products. Our largest North American manufacturing plant is based in York, PA where our operation includes mining, aggregate crushing and screening, and various kiln processes to manufacture brick refractory products. Our manufacturing processes include heavy tonnage hydraulic presses, kilns, and robotic assisted palletizing/packaging automation.

What can RHI Magnesita do for you?

Our York, PA facility offers team members a variety of work for a life-time of fulfilling career opportunities. A skilled professional has high earning potential and the chance to advance through our 15+ departments. We encourage team members to take on-the-job training, test into advanced levels of position and pay, and bid on positions in different departments throughout their career. Our benefits package provides health and financial stability for our team members and their families. Learn more about us at: https://www.rhimagnesita.com/about/

Great Benefits!

Paid Time Off, Paid Holidays, company discounts, 401K with full company match up to 6%, comprehensive medical/ dental/ vision coverage, fitness membership reimbursement, company paid Life Insurance and Long/Short Term Disability.

The aforementioned is a summary of responsibilities and qualifications. A full job description will be available for anyone who interviews for a position.

Assists Press Operator with press make ready, operating, and maintaining sheet-fed or web offset printing press. This includes inserting packing sheets on plate cylinder to build up plate to printing height, fastening reinforcing bars to offset blankets, and installing plates and blankets on press cylinders, using hand tools and power tools, to achieve pressure required for printing.

Adjusts press machine parts, such as feeder and delivery mechanisms, suction grippers, guides, feed wheels, jogging devices, tapes, and cams, using hand tools. Assist in removing and replacing worn rollers and adjusting pressure between rollers of press, using hand tools. Wash blankets and cleans ink and ink distributing rollers and ink fountains, using ink solvent and cleaning mechanism on press. Assist Press Operator by making necessary color or register corrections and/or press adjustments prior to production run to meet and maintain the quality specifications of the work.

Requires general knowledge of offset presswork procedures and materials. Ability to read and follow job specifications to determine press set-up materials needed to run the job successfully.

Skill to follow instructions to operate equipment safely and produce the desired product. Ability to use micrometer to mount and align the printing plate correctly. Ability to make adjustments to feeder and feed board (e.g., ability to adjust suctions and blast, front and side guides and the timing of the head stops). Skill in performing routine operational maintenance and minor repairs to equipment under guidance of senior level Press Operators.

RR Donnelley is an Equal Opportunity/Affirmative Action employer. The company's policy is to select, place and deal with all its employees without discrimination based on race, religion, color, national origin, sex, gender identity or expression, age, disability, perceived disability, sexual orientation, protected Veteran status, genetic information or on the basis of any other status protected by applicable federal, state or local law.

Set up, adjust, operate, and maintain a gravure press or single or multi-color offset press to print single-color, two-color, and/or multi-color work which includes large solids, screen tints, line and halftones with critical color values and registration requirements ranging from hairline to critical or operate similarly situated equipment that applies a variety of non-ink based coatings to a paper web or sheet stock. Review job specifications to determine the press setup according to the imposition of the run (sheet wise or work and turn). Perform all make-ready tasks associated with the type of press operated such as hanging plates or installing cylinders, examine plates/cylinders for imperfections and checks for correct positioning of images, prepping blankets, adjusting tension and register etc.

Make necessary color corrections and/or press adjustments prior to production run to meet and maintain the quality specifications of the work. Clean, lubricate, and maintain the press, making minor repairs and replacing worn or broken parts as required. Performs periodic maintenance recommended by the manufacturer.

Requires thorough knowledge of offset printing procedures, materials and specifiactions, equipment, and safety requirements and skills to perform assignments. Skill to read and understand job specifications and knowledge of press capabilities to determine the most appropriate press usage, press settings and materials needed to run the job successfully.

Skill to make a variety of difficult precise settings of controls, settings, and adjustments, and to perform routine operational maintenance of equipment. Skill in routine operational maintenance and minor repairs to equipment. Knowledge of the appropriate amount of packing pressure needed to obtain the proper printing pressure for the type of job being run. Skill in use of micrometer to mount and align the printing plate correctly.

Required Skills

OTJ-MAN

Automotive Stamping Press Machine Operators-

Please be aware there is a possiblity these could be Off-Shift Positions

Shift Hours- 7:00 am to 3:30 pm; 3:00 p.m. to 11:30 p.m.; or 11:00 p.m. to 7:30 a.m.

Great pay, benefits and bonus potential

Summary Description: Produce metal stampings and sub-assemblies. This classification includes all production related activities while operating a coil fed servo transfer press.

To all recruitment agencies: Tower International does not accept agency resumes without approval from the Talent Team. Please do not forward resumes to our jobs alias, Tower employees or any other company location.Tower International is not responsible for any fees related to unsolicited resumes.

Duties/Responsibilities:

• Operate metal hydraulic stamping presses and other sub-assembly operations as required

• Assist in changing and setting dies, transfer systems, and shuttles/conveyors

• Obtain first piece sample approval making appropriate die and machine adjustments

• Assure last piece process and die history process is followed

• Troubleshoot die related issues and make necessary adjustments

• Troubleshoot, adjust, and assist with repair of issues relating to transfer, shuttles, and conveyors

• Troubleshoot, adjust and assist with repair issues relating to die protection, die lubes, and scrap removal system, and in die fastener systems

• Meet production efficiencies and maintain quality checks

• Tag and move parts, containers, and totes

• Maintain procedures for handling non-conforming parts

• Maintain performance standard

• Maintain TS16949 Quality Standard

• Knowledge of First Off, Last Off quality inspections

• Process hourly/daily paperwork as required

• 5S- contribute to the effort to maintain a clean and safe work environment

• Housekeeping- contribute to the effort to maintain a clean and safe work environment

• Adhere to all safety rules and regulations and report all incidents and unsafe conditions

• Participate in activities to support continuous improvement

• Other duties as assigned

Qualifications:

H/S diploma or GED

Understanding of the Production Department

Fork Truck license (preferred)

Crane license (preferred)

Physical Requirements:

Ability to lift up to 40 lbs.

Ability to work 40 hours a week plus required mandatory overtime

Ability to stand for 12 hours

Walking, Bending, stooping, and climbing

WALLACE AVE - The Imaging Operator prepares and operates the imaging equipment by reviewing job specifications, making equipment adjustments and performing ongoing quality checks to produce quality forms which meet internal standards and customer needs.

Operate variable print proprietary imaging equipment (Proteus Jet). Maintain daily print job production logs. Adjust image position, color quality, ane perforations. Monitor quality of job output for correctness and image quality. Order supplies such as ink, chemical solutions, paper, and other items as needed.

Requires knowledge of 4 color printing/imaging set up, adjustment, operating procedures, and a corresponding level of skill. In addition, diagnose, solve, and correct operating problems affecting the quality and have the ability to make adjustments and color corrections. Typically, corrective adjustments performed require the operator to consider the symptom(s), possible causes and remedies.

Job Responsibilities are:

• Use alignment gauges and Z-patterns to produce a high quality imaged product that meets job specifications.

• Visually inspecting and color matching the forms to samples throughout run time to ensure that they meet job specifications and quality standards.

• Adhering to all SOP standards.

• Other duties as assigned

This is an OFF SHIFT position.

D Shift: 6 pm - 6 am Wed/Thurs/Fri with alternating weekend coverage as needed

RR Donnelley is an Equal Opportunity/Affirmative Action employer. The company's policy is to select, place and deal with all its employees without discrimination based on race, religion, color, national origin, sex, gender identity or expression, age, disability, perceived disability, sexual orientation, protected Veteran status, genetic information or on the basis of any other status protected by applicable federal, state or local law.

Required Skills

• Basic math, communication and problem solving skills.

• Lifting up to 50 lbs, 4-6 hours ,walking/standing, 6-7 hours, bending/stooping, 2-3 hours

• Ability to read and understand job specifications, printing procedures, and quality control procedures.

• Operator should be able to determine the extent of a problem, using the check sheets and know whether to notify a technician.

• Must work well in a team-oriented environment with a willingness to learn new skills.

Required Experience

High school diploma, GED, or equivalent experience in the print industry required.