Extrusion Press Adjuster Job Description Sample

Job title:

Extrusion Operator

BG/BU:

AFA/HNA

Location:

Mundelein, IL

Job family:

Operations/Production

Reports to (Title):

Production Supervisor

Hours:

Rotating 12 hour shift – 6:00am to 6:00pm and 6:00pm to 6:00am. Must be available on alternating weekends and some holidays.

Pay:

Competitive starting salary commensurate with experience. Night shift differential available.
1.Job Overview

This position will support all production operations to optimize output and minimize waste while maintaining excellent quality and safety standards. Assist in the manufacture of quality products (per customer standards) as determined by the production schedule and or supervisor. To gain understanding of the technical knowledge required in the manufacturing process, and will continuously improve skills and productivity through teamwork. Performing housekeeping chores as needed, to maintain a safe and orderly work environment.
2.Job Dimensions

• Observe all prescribed or standard safety rules and regulations

• Work from assigned schedule, work orders, perform and make decisions as the sequence of setups and processes within recognized methods and procedures

• Obtain work instruction and follow prescribed procedures to set or monitor a limited number of barrel augur, extruder, and related forming/winding controls, such as pressure, speed, tension, and heat

• Move, position nip rollers, rewind shafts, and razor cut devices as required for proper operation. Arrange scrap recovery rolls or cart in proper feed manner

• Operate equipment or monitor continuing operations to maintain proper flow of raw and scrap film material and forming, cutting, and rewind operations

• Remove completed work; make simple tolerance and/or measurement checks required

• Occasionally perform or assist fairly complicated setup, other machine or related equipment repair, or maintenance duties as instructed

• Detect and report defective, contaminated material, unusual conditions, or faulty equipment to proper supervision

• Set up extrusion lines, extrusion/die head changes, monitoring all line controls & making proper adjustments, and checking dimensions/quality of product

• Examine products for fine defects and perform quality testing while maintaining production records

• Assist in preventative maintenance of all machines and auxiliary equipment.

• Ensure work is completion to standard

• Keep area clean and equipment in good working order
  3.Qualifications/Requirements

Knowledge and Experience

• Experience in the extrusion process and/or experience as a machine operator

• Must have experience in reading production specifications and/or blueprints

• Good mechanical and technical aptitude a plus

Education and Certifications

• High school diploma or GED, Associates Degree and/or industrial certification preferred.

Job Specific skills and abilities

• Good computer skills

• Able to work well with others / self motivated

• Strong mechanical skills Strong Attendance and Safety Record

• Must have the aptitude to follow verbal and written directions

• Ability to use a ruler and measure to the closest milometer

• Must have good math skills: Able to add, subtract, divide, multiply decimals and weight grams

• Ability to identify the root-cause of defects in product and recommend processing adjustments to eliminate the defect

Work Environment/Physical Requirements

• Physically able to lift 50 lbs

• Standing up to 12 hours per day on a rotating day or evening shift, up to 5 days per week

• Occasional twisting, turning, or bending to move items up to 50 lbs.

• Alert state of mind to avoid safety hazards, Able to make fast reaction to visual/sound signal

• Ability to read/see up to a millimeter, able to manipulate objects by hand

• Able to read; must be able to read English text, blueprints. Write, speak and understand English directions/instructions

• Writing skills required: Must be able to communicate in writing with all levels of the organization in English

Benefits

Amcor offers a comprehensive benefits package including Medical, Dental, Vision, and FSA options; life insurance, AD&D, disability benefits, and a 401(k) plan. Other benefits include vacation pay, holiday pay, and education reimbursement.

About Amcor

Amcor (ASX: AMC; www.amcor.com) is a global leader in developing and producing high-quality, responsible packaging for a variety of food, beverage, pharmaceutical, medical-device, home- and personal-care and other products. Amcor works with leading companies around the world to protect their products and the people who rely on them, differentiate brands, and improve supply chains, through a broad range of flexible packaging, containers, cartons, closures and services. The company's 35,000 people generate more than US$9billion in sales from operations that span 200-plus lcoations in more than 40 countries.

AFA Overview

With 16 plants in the Americas operating in 6 countries, Amcor Flexibles Americas (AFA), a business group of Amcor, is a market leader and the world's largest supplier of flexible packaging. We deliver innovative packaging solutions and provide enhanced quality products for the medical, pharma, personal care, and food markets. Its award winning approach towards sustainability makes Amcor the preferred partner for customers looking for responsible packaging solutions. For more information visit www.amcor.com.

Equal Opportunity Employer/Minorities/Females/Disabled/Veterans/Sexual Orientation/Gender Identity

Amcor Flexibles - United States is an Equal Opportunity Employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability status, protected veteran status, or any other characteristic protected by law.

If you would like more information about your EEO rights as an applicant under the law, please click on the links "EEO is the Law" Poster and "EEO is the Law" Poster Supplement. If, because of a medical condition or disability, you need a reasonable accommodation for any part of the employment process, please call 847-362-9000 and let us know the nature of your request and your contact information.

E-Verify

We participate in E-Verify. For more information, please see the E-Verify Participation Poster and Right to Work Poster at the hiring location.

Pay Transparency Policy

Amcor will not discharge or in any other manner discriminate against employees or applicants because they have inquired about, discussed, or disclosed their own pay or the pay of another employee or applicant. However, employees who have access to the compensation information of other employees or applicants as a part of their essential job functions cannot disclose the pay of other employees or applicants to individuals who do not otherwise have access to compensation information, unless the disclosure is (a) in response to a formal complaint or charge, (b) in furtherance of an investigation, proceeding, hearing, or action, including an investigation conducted by the employer, or (c) consistent with the contractor's legal duty to furnish information.

This position is for Pactiv, a company of Reynolds Group Holding Inc.

At Pactiv, continuous innovation and development has secured our place as one of the world's largest manufacturers and distributors of foodservice and food packaging products. Pactiv currently produces custom and stock foam, plastic, aluminum, pressed-paperboard, PE coated board, and molded-fiber packaging. Our global force of almost 12,000 team members allows us to supply packers, processors, supermarkets, restaurants, institutions and foodservice industries around the world. Over the years, Pactiv has consistently outpaced the competition in safety, innovation and strategic acquisitions. Want to learn more? Visit www.Pactiv.com.

SUMMARY: Safely and effectively operates extrusion equipment to ensure quality product is produced.

PURPOSE OF POSITION – The primary role of the Operator C will be to oversee the operation of plastic processing equipment such as extruders, dryers, crystallizers, blenders. Accountabilities also include ensuring that jobs meet quality specifications, manufacturing standards and that safety procedures are followed while working to continuously improve quality and productivity of manufacturing operations.

JOB DESCRIPTION

Ability to recognize and perform minor and/ or major adjustments as needed to extruders in a safe and productive manner.

• Ability to train newly and existing Operator B's and Cs on how to effectively set up and run all extruders.

• Act as a back-up to the Shift Lead.

• Ability to operate the following equipment: Resin supply systems, Extruders, Screen Changes, Dies, Chrome/Chill rolls, Regrind systems, Crystallizers, Hoists, and Forklifts.

• Ability to set up processes which can include mechanical work supported by a Team Leader, Natural Team Leader, operator and /or maintenance mechanic.

• Ability to use hand tools during equipment C/O's and or/ Set up, Start up, and shutdown processes following written JSA procedures.

• Ability to provide accurate documentation of extruder run conditions and quality test results. Ability to operate and troubleshoot equipment to produce quality sheet (rolls) to customer specification.

• Ensure maximum efficiency of equipment (production rate and material consumption).

• Identify nonconforming material/products and work with shift leaders for resolution.

• Follow GMP (Goods Manufacturing Practices) and perform 5S housekeeping duties.

• Accurately record and complete all shift documentation/paperwork.

• Ensure a seamless shift hand-off- go over updates with incoming shift.

• Follow all established safety procedures including PPE (Personal Protective Equipment).

• Able to perform quality checks (mil thickness, gels, pitting, cracking, and haze levels) per extruded sheet and/ or roll (s), document readings every hour during the shift.

• Able to comply with all company policies and procedures, including all safety regulations.

• Ability to follow Supervisors and/ or Team Leader instructions/directions as given.

• Possess the following skills: problem solving, team work, communication and initiative.

JOB REQUIREMENTS

• Must have good mechanical aptitude and the ability to understand how equipment works.

• Must be able to follow detailed written operating procedures (in English).

• Must have a safety orientated attitude and the ability to work safely.

• Must be able to work in a team environment.

• Must demonstrate manufacturing process skills, process awareness, including appropriate operation changes to sustain quality product.

• Must be flexible to work overtime.

Minimum Qualifications

• Three (3) years of manufacturing or related experience operating and/ or running plastics processing equipment (extruders). Dryers, Crystalizers.

• Strong Mechanical aptitude.

• Effective communication skills, both written and verbal required.

• Experience in operating manufacturing equipment.

• Ability to read and operate micrometer (s).

• High School Diploma or GED preferred.

Supervisory Responsibilities:
Yes

Competencies:

Time management, interpersonal skills, oral communication, written communications, teamwork, judgment, motivation, planning, organizing, professionalism, quality, quantity, safety, adaptability, attendance, punctuality, dependability, initiative, innovation, mechanical aptitude, detail oriented, organizing

Education and/or Experience:

HS Diploma or equivalency preferred; previous experience in a fast-paced manufacturing environment is required; Ability to lead, motivate and develop the team and be able to work well with others effectively as a part of a team is essential; Flexibility to work overtime and off shifts as needed

Language Skills:
English; Spanish

Mathematical Skills:
Basic

Computer Skills:
Microsoft Office, SAP Timekeeping and Production,

Physical Demands:

Standing, walking, sitting, stooping, squatting, twisting, climbing, lifting up to 50 lbs., pushing, pulling, carrying, and reaching.

Work Environment:

Loud, humid, extreme heat (depending on season), dusty, fumes

Pactiv is an Equal Opportunity Employer EEO AA M/F/Vet/Disability. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veterans status, or any other characteristic protected by law. As an Equal Opportunity Employer, Pactiv complies with the laws and regulations outlined in the following EEO is The Law poster: http://www.dol.gov/ofccp/regs/compliance/posters/pdf/eeopost.pdf.

Applicants with physical or mental disability, who require a reasonable accommodation for any part of the application or hiring process, may request assistance by calling (847) 482-4320 or email TalentHelp@Pactiv.com. Please clearly indicate that you need assistance. #CB2 "IND1P"

This position is for Pactiv, a company of Reynolds Group Holding Inc.

At Pactiv, continuous innovation and development has secured our place as one of the world's largest manufacturers and distributors of foodservice and food packaging products. Pactiv currently produces custom and stock foam, plastic, aluminum, pressed-paperboard, PE coated board, and molded-fiber packaging. Our global force of almost 12,000 team members allows us to supply packers, processors, supermarkets, restaurants, institutions and foodservice industries around the world. Over the years, Pactiv has consistently outpaced the competition in safety, innovation and strategic acquisitions. Want to learn more? Visit www.Pactiv.com.

DESCRIPTION:

• Operate assigned Plastic Film Extrusion Machines at required rate

• Starts and stops machines

• Perform general set-up, change-over, shut-down tasks.

• Monitor all extrusion and winding machinery operations on a continuous basis for quality and efficiencies.

• Diagnose/troubleshoot mechanical machine problems and makes adjustments to correct machine problems and maintain run rates.

• Perform necessary adjustments to maintain and/or improve product quality

• Maintain run efficiencies established for the line and products

• Perform quality check at prescribed intervals

• Perform material tasks related to the assigned operations

• Complete paperwork including but not limited to Operator Report, Quality Checks, and other forms as required

• Promptly communicates to supervisor any issues concerning health and safety, hygiene, quality and efficiencies.

• Maintain housekeeping around assigned operations.

• Follow company safety procedures and policies

• Assist other operators

• Communicate production information both written and verbal

• Perform all other assigned duties

QUALIFICATIONS & EDUCATION REQUIREMENT:

• Operators earn $20.06/hour. Will serve as a ninety-day temp to hire role while in training.

• Complex machine operation experience required.

• Demonstrated mechanical aptitude required.

• Must have good communication skills—written and verbal and be able to demonstrate basic math proficiency.

• Must be able to use tools as required.

• Demonstrated ability to work with others effectively as a part of a team is essential.

Pactiv is an Equal Opportunity Employer EEO AA M/F/Vet/Disability. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veterans status, or any other characteristics protected by law. As an Equal Opportunity Employer, Pactiv complies with the laws and regulations outlined in the following EEO is The Law poster: http://www.dol.gov/ofccp/regs/compliance/posters/pdf/eeopost.pdf

Applicants with physical or mental disability, who require a reasonable accommodation for any part of the application or hiring process, may request assistance by calling (847)482-4320 or email TalentHelp@Pactiv.com. Please clearly indicate that you need assistance. Recruiter and general inquiries of any kind will not be answered. #LI-TM1 "IND1P" #CB2 #ZR

Responsibilities

• Plans daily tooling changes and estimates time of changes.

• Assesses the hourly performance of each line assigned.

• Troubleshoot and document the causes of performance problems and corrective action.

• Identifies and repairs sources (sink lines, weaves).

• Troubleshoots problems using proven methods.

• Stops extruder, removes die and calibrators, using proper shut-down procedures.

• Performs the "Quick Change", Set-up, and Sell-to-Sell procedures.

• Make adjustments to Saw, Punch, Water System and other key process controls.

• Trains employees on methods or equipment, set-up and change-over procedures.

• Trains employees on starting and stringing-up profiles, monitoring extruder.

• Keeps area cleans and organized (clean floor, machines, walls, etc.)

• Routine maintenance on machines.

• Support in packaging and quality checks.

• Adjusts calibrator blocks, die heats, extruder speed, water flow and vacuum to ensure correct dimension and surface.

Education/Experience

• Two or more years' experience in Extrusion manufacturing.

• Mechanically inclined with excellent troubleshooting skills.

• Familiar with OSHA safety standards and SPC.

• Excellent documentation skills and capable of reading and following technical manuals.

• Ability to use air guns, banders, chop saw, hand tools, calipers, radial arm saws and other equipment as needed.

• Familiar with Microsoft Office products.

• Must be able to work any shift.

• Must be able to pass Extruder Operator Certification.

Assists in setting up and operating thermoplastic extruders and associated production equipment to convert plastic resins into blown film for flexible plastic sheeting, tubing or bags. Performs manufacturing operations which will result in efficiently producing a flexible product on a timely basis that meets all the customer's product specifications.

• Follows Berry Global's Safety Absolutes and various safety policies.

• Reviews Production Order Form specifications to insure the correct equipment, packaging supplies and raw materials are available to produce a product that meets the customer's specifications.

• Assists in performing equipment production setup under the direction of the Lead Operator or his designee. Set ups may include but are not limited to the following production equipment:

• Sets up and controls extruder, die and tower to set film dimension and thickness.

• Sets up and controls treater stations to prepare film surface.

• Sets up and controls in-line bag machines to set film dimensions and characteristics.

• Sets up and controls winders to set film dimensions and characteristics.

• Sets up and controls post gusseter to set film dimensions.

• Sets up and controls folder to set film dimensions.

• Sets up and controls in-line press to set printed film.

• Sets up and controls separator to separate film.

• Periodically observes and checks finished film coming off the production lines and if detects sub standard product takes immediate corrective action to eliminate any causes of sub-standard product.

• Under direction of the Lead Operator may train team members in correct operating procedures, safety and quality policy procedures.

Monitors production equipment to insure equipment is operating properly and under supervision of the Lead Operator performs routine maintenance on equipment

Machine Operator (Plastic Extrusion Operator)

Tracking Code
20170199

Job Description

Job Description:

Operates one or more manufacturing machines under direct supervision of the Production Lead or Supervisor. The Machine Operator is responsible for the safe and accurate operation of all major pieces of production equipment.

The primary responsibility of the Machine Operator is to operate the extrusion line and its associated equipment. Machine Operators may be tasked to operate other production or supporting machinery. Positions are open on 2nd shift (2:30 pm to 11:00 pm) and 3rd shift (10:30 pm to 7:00 am). The current schedule is Monday - Friday with weekends off; the plant operates 24 hours per day/5 days per week. At times the plant operates 24 hours per day/7 days per week so candidates must be willing and able to work on the weekends as needed.

Position Standards:

Basic training in machine operations, safety, and quality control.

Regularly lift up to 40 lbs unassisted using proper body mechanics and up to 50 lbs with assistance. Prolonged periods of walking and standing on concrete surface.

Accurately completing standardized production forms.

Utilize basic measuring and observation equipment.

Determine between good product and scrap by interpreting basic test results using visual work instructions and independent judgment.

Reading and understanding semi-complex work instructions.

Understanding cause and effect of machine adjustments.

Major Responsibilities:

Unload and process plastic coils or reels from the extrusion lines.

Make minor adjustments to line controls under direct supervision from a Lead or a Supervisor.

Test completed product for pass/fail product quality and provide proper documentation.

Monitor line supply systems to ensure raw material for continuous production.

Physical Requirements:

The position requires the operator to monitor the controls of a production line of 40 meters in length for an eight hour shift. The operator is responsible for unloading plastic hose products either in wrapped coil form or on packaged reels.

The product is unloaded from coiling machinery and placed on a pallet at a frequency of between 4 and 15 minute intervals. The coils are moved either independently or with lift assistance depending on weight. Coil weight ranges from 30lbs to 70lbs.

The operator works in a manufacturing environment without climate control and is subject to temperatures similar to the outside environment. The noise level within the environment is on average under 85 decibels and personal protective equipment is not currently required.

Preferred Criteria:

High School diploma or GED highly preferred. Previous experience operating machinery is required. Previous experience in plastics, extrusion or molding is highly preferred.

This position is for Pactiv, a company of Reynolds Group Holding Inc.

Essential Duties and Responsibilities include the following:

• Operate and process an Extruder

• Use measurement instruments to verify quality specifications are being met.

• Operate and make minor process adjustments to ensure product quality and process stability.

• Effectively communicate with Supervisor / Lead and other associates, sharing information to ensure team is working towards and meeting production goals.

• May mix thermoplastic materials, according to formula, for feeding extrusion machine.

• Set up extrusion machine by inputting information into a computer console, set roll gaps to precise sizes, insert die shims for correct sheet width and ensures quality control is production grade.

• Regulates rate of extrusion to prevent metal rupture and adherence of metal to container walls.

• Record data such as process conditions and production paper work and Hour/Hour charts.

• Housekeeping on a daily basis.

• Operate aerial lift, fork lift, scissor lift and crane.

Qualifications:

• To perform this job successfully, an individual must possess a high school diploma or equivalent. Individual must be able to accurately input all formulas and recipes into the computer console. Experience with extrusion machines is preferred. He / She must be able to perform each essential duty satisfactorily.

Want to learn more? Visit us at WWW.Pactiv.com . Pactiv is an Equal Opportunity Employer EEO AA M/F/Vet/Disability. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veterans status, or any other characteristics protected by law. #ZR "IND1P" #CB1

JOB SUMMARY: Safely perform electrical and mechanical maintenance repair work, trouble shooting, routine, and preventive maintenance on all production lines and plant facilities equipment. Assist and train other maintenance personnel.

RESPONSIBILITIES:

Determine the cause of mechanical breakdowns on manufacturing equipment and return equipment to proper operating order in minimum time. Completely assemble or disassemble production lines or support equipment as required for repairs or installations.

Perform electrical troubleshooting on; AC & DC motor drives, distribution panels, solenoids, relays, and other related devices. Make all necessary mechanical and basic electrical adjustments to production lines or support equipment to insure proper operation. Regularly inspect production lines and support equipment and oil, grease, clean, repair, or modify same in performing preventive maintenance routines.

Maintain required maintenance logs, time sheets, blue prints on other documents used in performing maintenance functions. Order spare parts, replacement parts and other materials required through group leader, stockroom, or supervisor. Communicate with shift leads and maintenance manager about on-going issues and the ability to provide resolution with proper documentation and root cause analysis.

Work with minimal supervision in a team environment. Complete all required safety work orders and report back to supervisor upon completion Follow all safety guidelines for lockout / tag out set forth by department, plant and Berry Plastics. Maintain clean, safe work area, by being efficient neat and organized ( 5S ). Perform other tasks as directed by supervisor Communicate and work effectively and positively with all co-workers

REQUIREMENTS
2-5 years industrial maintenance experience Must have good theoretical and applied understanding of mechanical and electrical theory, production line control, instrumentation and the manufacturing process.Able to read blue prints, specifications and building plans. Able to lift a maximum of 50 pounds.Able to organize time effectively. Able to work effectively with co-workers in a team environment. Able to work overtime as required.Requires attention to detail."

SUMMARY OF DUTIES

This position inspects tubes and operates clippers, stretchers, and testing equipment. Operations are performed per written SOPs, including CGMP guidelines.

ESSENTIAL FUNCTIONS PERFORMED
1.Perform inspection of extruded products such as braided shafts, non-braided tubes, tips, etc.
2.Completes the inspection steps of clipping and stretching to ensure smooth product flow.
3.Support extrusion runs, braiding, cleaning, and related activities when needed.
4.Complete paperwork associated with work orders being processed. Interacts with material handling for checking orders into stock.
5.Contributes to a positive and safe working environment and the overall team efforts of the department.
6.Contributes to meeting department goals and operational metrics.
7.Performs other related duties, as required.

ESSENTIAL PHYSICAL/ENVIRONMENTAL DEMANDS

• Lifting -- Not to exceed 50 lbs. -- local practice may apply.

• Writing

• Sitting

• Standing

• Bending

• Vision

• Color perception

• Depth perception

• Reading

• Field of vision/peripheral

• Fine motor skills

• Noise

• Chemical vapors

• Soldering fumes

SUMMARY OF MINIMUM QUALIFICATIONS

• Education equivalent to a High School diploma.

• Ability to visually check work performed and identify whether a product has met standards.

• Individual must be self-motivated and possess good judgment in order to maintain a high degree of quantity with quality.

• Ability to recognize problems and make adjustments to the equipment.

• Ability to perform repetitive tasks well.

• Ability to follow instructions in performing repetitive tasks.

• Ability to read, write and perform basic mathematical calculations and follow procedures.

PREFERRED QUALIFICATIONS

• Three months of experience, preferably in manufacturing.

• Three to six months of longevity in the same company.

COMPETENCIES

• Eye-hand coordination

• Quality inspection

• Computerized test equipment operation

COMMENTS

Infectious Control Risk Category III:

The risk category explains whether or not employees are likely to come into contact with blood or body fluids while performing their jobs. Risk category III states employment and procedures that do not require exposure.

Equal Opportunity Employer Minorities/Women/Protected Veterans/Disabled