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Furnace Stock Inspector Job Description Sample
Furnace Operator - Lpc-S / 50
Job Description:
Mission:
To safely operate Vacuum and Air casting processes in order to achieve plant quality and productivity goals. Continuously reduce the cost of the operation. To follow all process control procedures, standard operating procedures and technique card work instructions to insure the highest quality workmanship results.
Goals:
Develop cross-trained employees between all casting methods.
Apply flexibility in order to react customer orders with lower inventory.
Reward leadership and excellence in balance with business needs.
Principal Accountabilities:
1.Flexibility:
a. Willing to train, certify and work in any casting or metal prep function needed by the team.
b. Willing to work offshifts, weekend setup and floor work as required by rotation schedule.
c. Willing to work in multiple areas as required supporting daily casting schedules.
2.Preparation:
Objective: Prepare schedules, equipment, metal and molds prior to furnace operation.
Essential Job Functions:
A. Create/follow the written furnace plan.
B. Review casting schedules; communicate requirements with Supervisor and SF Leads.
C. Pours high quality castings using every method available.
D. Maintains a win score required for step per Job Progression Record (JPR).
E. Trains and certifies in each method within the time frame on the JPR.
F. Verifies that shell identification and metal assignments agree with casting schedule and technique card (both at pour and prior to shipping to the Cleaning Department).
G. Inspects and cleans shells in preparation for casting.
H. Identifies problems and opportunities and works with Supervisor to implement solutions.
I. Installs fixtures, insulation, filters, tundish and covers per technique card and SOP's.
J. Loads and fires burnout furnaces, prepares maps and monitors cycles for proper operation and repair.
K. Change pots, leads, furnace oil as indicated for proper operation. Documents work performed in logs.
L. Checks vacuum levels, power supply, hydraulics and other furnace systems for proper operation.
M. Verifies weights and loads metal alloy charges into slip pots and crucibles.
3.Furnace Operation:
Objective: Efficiently melt and pour alloys into molds, according to all applicable procedures and work instructions.
Essential Job Functions:
A. Operates equipment including induction melting, hydraulic systems, doors, cranes and hoists.
B. Maintains process control parameters and records during melting and casting.
C. Performs and records calibrations.
D. Operates computer systems.
E. Transfers hot molds from burnout to casting furnaces.
F. May be required to train and certify to work with hazardous waste.
G. Document observations using PVN & Casting Feedback Forms.
3.Maintenance:
Objective: to maintain furnaces and support equipment to minimize downtime and cost while maximizing furnace output.
Essential Job Functions:
A. Cleans and/or has responsibility for regular furnace cleaning.
B. Maintain clean, organized work area.
C. Perform regular minor maintenance, calibrations and preventive maintenance on equipment.
D. Troubleshoot furnace problems and assist craftsmen on repairs.
E. Record equipment performance, identify changes and initiate corrections.
F. Maintain neat and accurate logs, production reports and process control records.
G. Provide work direction, training and working supervision to others as assigned.
H. Participate in audits, experiments and improvement teams. Promote teamwork.
I. Meet or exceed all safety, quality, production standards, training, certification and time on the job specified for each step placement within the job. These standards are complete in draft form but are subject to change based on best practices and business need for cross training and performance.
J. Promote safe practices, equipment and facilities by example and methods development.
Essential Job Functions:
1.Induction melting furnaces.
2.Vacuum and hydraulic pumps and controls.
3.Burnout furnaces.
4.Thermocouples.
5.Alloy verification equipment.
6.Forklift.
7.Hoists, cranes and Ergo-lift devices.
8.Basic hand tools (wrenches, chisels, etc).
9.Scales.
10. Data acquisition systems.
11. Welding and air-arc cutting equipment.
12. Pot pre-heaters and conditioners.
13. Fixtures and lifting devices.
14. Conveyors.
15. Pneumatic tools and chipping guns.
Training:
1.Training is provided on the job using supervised modular training, certification and outside coursework.
2.Certification in training modules and time on the job with acceptable performance is required for step advancement based on the most current Level Progression Record. Employees failing to meet Job Progression Record requirements will be reclassified at the appropriate step or returned to their previous job classification.
3.PCC Forklift Driving Safety Certification Training must be completed and kept up to date.
4.May be required to complete Hazardous Waste Management Training.
Qualifications:
1.Working knowledge of vacuum and air furnace operations as demonstrated by:
a. Currently perform duties of a furnace operator in Air/RO and Vacuum Casting.
b. Win score per Job Progression Record.
c. Certification as a Foundry Person or Heat Treat Operator if required by Supervisor.
d. An equivalent combination of experience or training.
2.Ability to read, understand and follow Technique Cards, Process Control procedures and Standard Operations procedures.
3.Ability to perform basic mathematical calculations with high accuracy (add, subtract, multiply, divide, percentages, graphing).
4.Ability to communicate effectively both verbally and in writing.
5.Ability to work independently with minimum supervision while contributing ideas and suggestions in a team environment.
6.Physical ability to perform the essential job functions in a hot environment.
PCC Structurals is committed to a diverse workforce. As Equal Opportunity Employer, VEVRAA Federal Contractor, affirmative action employer we provide equal opportunity to all persons, regardless of race, religion, age, gender, disability, status as a protected veteran, national origin, color, or any other classification in accordance with federal, state, and local statutes, regulations and ordinances "Minority/Female/Disability/Veteran Status/VEVRAA Federal Contractor". Veterans are encouraged to self-identify as PCC Structurals desires to provide protected veterans priority referrals for open positions. PCC Structurals complies with all laws and regulations associated with the Family Medical Leave Act (FMLA).
In order to ensure reasonable accommodation for individuals protected by Section 503 of the Rehabilitation Act of 1973, the Vietnam Veterans' Readjustment Act of 1974, and Title I of the Americans with Disabilities Act of 1990, applicants that require accommodation in the job application process may contact 503-652-3512 for assistance. PCC Structurals is a VEVRAA Federal Contractor committed to providing priority referrals of protected veterans for its openings.
Veterans are encouraged to self-identify as desires to provide protected veterans priority referrals for open positions. PCC Structurals complies with all laws and regulations associated with the Family Medical Leave Act (FMLA). If you would like more information about Equal Employment Opportunity as an applicant under the law, please visit www.eeoc.gov
CVD Furnace Operator - 1St Shift B Rotation
Celebrating its 80th year as an industrial technology leader, Kennametal Inc. delivers productivity to customers through materials science, tooling and wear-resistant solutions. Customers across aerospace, earthworks, energy, general engineering and transportation turn to Kennametal to help them manufacture with precision and efficiency.
Every day approximately 10,000 employees are helping customers in more than 60 countries stay competitive. Kennametal generated nearly $2.4 billion in revenues in fiscal 2018. Learn more at www.kennametal.com.
Coating Furnace Operator
Orwell, Ohio
Day Shift B Rotation
Job Summary:
Operate CVD coating furnaces to coat carbide and Cermet inserts.
Key Job Responsibilities
Load and unload fixtures with product into furnaces. Ensure that the product is set up correctly and sufficiently clean.
Enter product weights and desired coating cycle information and other related data into computer as required. Start and monitor the coating process. Properly clean fixturing and base plates between heats.
Ensure adequate gas supply. Replace gas tanks as needed. Ensure targets and melts are adequate to run the process being loaded.
Perform test on standards to ensure coating thickness and adhesion are within specifications. Perform batch cleanings at proper intervals. Will be responsible for setting up and separating product. Keep area and equipment clean.
Key Job Accountabilities
Job performed without constant supervision. Incumbents are responsible for the furnace performance.
Job duties are performed with latitude. Supervisors must be notified of any deviation from operating procedures.
Knowledge and Skills
Understand oral and written communications and instructions. Must be able to do basic math.
Must be able to use 30X microscope. Must be able to handle inserts per handling guidelines. Need to be able to communicate effectively with supervisors and co-workers.
Possess the mechanical skills to do the necessary batch cleaning. Must be able to read and understand operating procedures. Knowledge and ability to perform necessary actions in emergency situations such as power outages, etc. Proficiency reached through on the job training in twelve to eighteen months.
Work Environment
Controlled temperatures and humidity room. Dust collection and system in place.
Safety glasses with side shields required. Wear Safety Shoes where Required. Self-contained breathing apparatus available in case of furnace malfunction.
Environment monitored for hazardous gases. Not over eighty-five db. for more than eight hours on a time weighted average. Hearing protection recommended and incumbent placed in a hearing preservation program.
Physical Demands
Fix to six hours per eight hour period of intermittent walking and standing with break opportunities. Normal strength required assembling and disassembling furnace sections. Lifting objects weighing an average of twenty pounds (some reaching as much as, but not more than 60 lbs.)
Problem Solving
Solve furnace related problems by using learned knowledge and reasoning skills and by consulting supervisors and co-workers.
Equal Opportunity Employer
CVD Coating Furnace Operator
At the forefront of advanced materials innovation for more than 75 years, Kennametal Inc. is a global industrial technology leader delivering productivity to customers through materials science, tooling and wear-resistant solutions. Customers across aerospace, earthworks, energy, general engineering and transportation turn to Kennametal to help them manufacture with precision and efficiency.
Every day approximately 11,000 employees are helping customers in more than 60 countries stay competitive. Kennametal generated nearly $2.1 billion in revenues in fiscal 2017. Learn more at www.kennametal.com
Coating Furnace Operator
Orwell, Ohio
Night Shift B Rotation
Job Summary:
Operate CVD coating furnaces to coat carbide and Cermet inserts.
Key Job Responsibilities
Load and unload fixtures with product into furnaces. Ensure that the product is set up correctly and sufficiently clean.
Enter product weights and desired coating cycle information and other related data into computer as required. Start and monitor the coating process. Properly clean fixturing and base plates between heats.
Ensure adequate gas supply. Replace gas tanks as needed. Ensure targets and melts are adequate to run the process being loaded.
Perform test on standards to ensure coating thickness and adhesion are within specifications. Perform batch cleanings at proper intervals. Will be responsible for setting up and separating product. Keep area and equipment clean.
Key Job Accountabilities
Job performed without constant supervision. Incumbents are responsible for the furnace performance.
Job duties are performed with latitude. Supervisors must be notified of any deviation from operating procedures.
Knowledge and Skills
Understand oral and written communications and instructions. Must be able to do basic math.
Must be able to use 30X microscope. Must be able to handle inserts per handling guidelines. Need to be able to communicate effectively with supervisors and co-workers.
Possess the mechanical skills to do the necessary batch cleaning. Must be able to read and understand operating procedures. Knowledge and ability to perform necessary actions in emergency situations such as power outages, etc. Proficiency reached through on the job training in twelve to eighteen months.
Work Environment
Controlled temperatures and humidity room. Dust collection and system in place.
Safety glasses with side shields required. Wear Safety Shoes where Required. Self-contained breathing apparatus available in case of furnace malfunction.
Environment monitored for hazardous gases. Not over eighty-five db. for more than eight hours on a time weighted average. Hearing protection recommended and incumbent placed in a hearing preservation program.
Physical Demands
Fix to six hours per eight hour period of intermittent walking and standing with break opportunities. Normal strength required assembling and disassembling furnace sections. Lifting objects weighing an average of twenty pounds (some reaching as much as, but not more than 60 lbs.)
Problem Solving
Solve furnace related problems by using learned knowledge and reasoning skills and by consulting supervisors and co-workers.
Equal Opportunity Employer
Operator, Furnace
2nd Shift Opening *
Inspects incoming parts and reviews process instructions.
Prepares and mixes brazing filler metal mixtures according to specifications.
Applies braze filler metals to parts.
Operates, programs and controls furnaces (vacuum, atmosphere) for heat treating and brazing of parts.
Utilizes thermocouples and dewpoint meters to aid in temperature and gas quality measurements.
Inspects parts after unloading the furnace and ensures appropriate documentation is kept.
Checks and inspects furnace equipment and working area.
Participates in continuous improvement of cell operations.
Cross trains in other complementary skills and seeks endorsements for those skills as needed to support production requirements.
Moves between production assignments that utilize multiple skills endorsements as needed to support production requirements.
Participates in the cross training of other technicians as needed to support production requirements.
Responsible for observing all applicable safety requirements and reporting immediately any unsafe practices/conditions.
Carries out other duties as assigned.
Ability to read, understand and interpret blueprints.
Knowledgeable and proficient in the proper use of precision measuring equipment.
Basic understanding of the mechanical/electrical operating system of a furnace.
Thorough knowledge of ferrous and non-ferrous materials.
Working knowledge of material safety data sheets and the handling of hazardous materials/chemicals.
Thorough knowledge of related company instructions, company processes, temporary overhaul data revisions, reworks process instructions and original equipment manufacturer manuals.
Attainment of applicable process stamp(s).
Must be a US Citizen or a US Permanent Resident per ITAR regulations.
Furnace Operator
In this role you will read work orders, load parts into the appropriate conveyors or baskets, inspect parts for quality, and create shipping labels and certifications for finished work orders. 12-hour shifts are available on both days and nights, and follow a 2-2-3 schedule. Pay rate starts at $13/hour, with a $0.75 differential for night shift. Additionally, upon being hired on, quarterly profit-sharing bonuses are available.
You will enjoy a company culture grounded in hard-work, energy, honesty, and commitment to both personal and corporate growth. Cross-training and development opportunities are available to allow you to continue establishing your light-industrial skills. Atterro supports affirmative action and equal employment opportunity.
Atterro will provide equal employment in employment practices to all associates and applicants for employment. Employment decisions shall be made without regard to any protected characteristic such as, but not limited to, race, color, religion, gender, age, disability, national origin, ancestry, gender identity, sexual orientation, marital status, status in regard to public assistance, disabled veterans, recently separated veterans, Armed Forces service medal veterans and other protected veterans, genetic information and other legally protected classes. Furthermore, Atterro is an E-Verify employer.
Information provided on this application will not be used for any discriminatory purposes. Atterro complies with all applicable federal, state and local non-discrimination laws and regulations. Atterro will provide reasonable accommodations in the application or interviewing process.
If you need a reasonable accommodation in the application or interviewing process, please contact us.OTHER EXPERIENCE AND QUALIFICATIONS:
Requirements:
Selected candidates will be required to submit to pre-employment drug screening, physical, and background checks High School Diploma or equivalent Ability to lift up to 40 lbs.APPLICATION INSTRUCTIONS: Apply Online: ipc.us/t/650269F806274E64 E-Mail a Rsum:
Furnace And Ladle Repair Tr.
Summary Maintaining ladles, furnaces, and auto pour in good working condition.
Essential Duties and Responsibilities to which competency will be measured include the following.
1.Perform all operations required to repair and reline all furnaces and ladles within the foundry.
2.Inspect furnaces and ladles.
3.Chip out loose sections of defective linings, replace crucibles and repair preheaters. Operation of
jack hammers.
4.Prepare daubing compounds and apply to repair ladles when necessary.
5.Inspect furnace and ladles after drying and repair cracks or other defects.
6.Repair auto-pour.
7.May need to transfer molten metal to auto-pour from furnaces as well as charge slag furnaces.
8.Completed work subject to inspections.
9.Maintain neat and orderly worki areas.
Other duties may be assigned.
RequirementsAdditional Requirements
To perform the job successfully, an individual should demonstrate the following requirements :
Quality
- Demonstrates accuracy and thoroughness; Looks for ways to improve and promote quality; Applies feedback to improve performance; Monitors own work to ensure quality.
Quantity
- Meets productivity standards; Completes work in timely manner; Strives to increase productivity; Works quickly.
Safety and Security
- Observes safety and security procedures; Determines appropriate action beyond guidelines; Reports potentially unsafe conditions ; Uses equipment and materials properly.
Attendance/Punctuality
- Is consistently at work and on time.
Dependability
- Follows instructions, responds to management direction; Takes responsibility for own actions.
Qualifications To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Education and/or Experience
High school diploma or general education degree (GED); or one to three months related experience and/or training; or equivalent combination of education and experience.
Language Skills
Ability to read and comprehend simple instructions, short correspondence, and memos. Ability to write simple correspondence. Ability to effectively present information in one-on-one and small group situations to customers, clients, and other employees of the organization.
Mathematical Skills
Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, and percent and to draw and interpret bar graphs.
Reasoning Ability
Ability to apply common sense understanding to carry out detailed but uninvolved written or oral instructions. Ability to deal with problems involving a few concrete variables in standardized situations.
Physical Demands The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Lifting up to 30 pounds unassisted approximately 90% of the shift. Standing 100% of the shift, bending approximately 50% of the shift. Crawling, kneeling, and climbing also required at random. Gripping tasks for extended periods of time.
Work Environment The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this Job, the employee is regularly exposed to vibration. The employee is frequently exposed to moving mechanical parts; fumes or airborne particles and extreme heat. The noise level in the work environment is usually very loud.
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Furnace Operator 1St Shift (3007-271)
Barnes Aerospace West Chester OEM division is seeking a Furnace Operator. The ideal candidate should be a quick learner with attention to detail and strong analytical/problem solving skills. If you are a high-energy, motivated individual who thrives in a fast-paced environment, please submit your resume for further consideration. This position reports to the Production Supervisor.
Core Responsibilities:
Performs all activities necessary to select and regulate furnace temperatures for specific treating jobs.
Position material on platen according to operation sheet and load furnace for time prescribed heating cycles to bring materials to proper temperatures.
Remove from furnace when cooled to proper temperature.
Perform quarterly surveys.
Perform visual braze.
Interpret and integrate all processes to ensure consistent, capable parts are manufactured in a production environment.
Perform and complete first article inspections utilizing all shop gauging including applicable plate work and visual inspection of parts to ensure proper flow of the process. Assist others in parts inspection.
Interface with Manufacturing, Engineering and other functions on processing issues and works as a team to develop a "capable" process to ensure all parts are processed per standards.
Practice safe work habits, maintains clean working environment, and performs routine preventative maintenance and other duties as directed by Team Leader.
Must continually build technical skills in area of expertise which is required to aid the facility in meeting Division targets and goals.
Learn and adhere to required safety standards and procedures.
Knowledge of Lean Principles and 6S. Drive process and lean improvements.
Performs other duties as assigned.
Required Skills
Qualifications:
3 – 5 years previous vacuum furnace and coating furnaces experience.
Able to communicate verbally and / or in writing with other employees, team members and supervision as necessary.
Must be able to read and interpret operation sheets.
Basic math skills are essential to this position.
Demonstrates intermediate computer skills.
Strong organizational and problem solving abilities.
Schedule and organize time and tasks effectively.
Ability to work in a challenging and schedule driven environment.
High school diploma or equivalent
Education Requirements:
High school diploma or equivalent required.
Technical school for Machinist skilled-trade is a differentiator.
Rapp Furnace Operator- 2Nd Shift
Job Description:
Pratt and Whitney is a world leader in aircraft engines and auxiliary power units. Headquartered in East Hartford, Connecticut, the company has locations around the United States and across the world.
We are a global leader in aviation propulsion and we are behind many of the major advances in both military and commercial engines. We design, manufacture and service aircraft engines, auxiliary and ground power units, and small turbojet propulsion products.
Do you have the experience to join our Team?
Essential Functions:
Perform various cleaning, monitoring and securing operations to assist in the set-up of a rotary atomization furnace.
Work from verbal and written instructions to perform repetitive tasks before and after a pour and when required during the atomization process.
Assist in preparing raw material charges, running the furnace control board, making minor repairs on the furnace, atomization chamber, and other auxiliary equipment, cleaning the atomization chamber, carry out housekeeping duties.
Assist in the removal and replacement of coils and cleaning the interior of the furnace chamber.
Clean raw material charge and transport to charge area. As directed assist in the attachment and detachment of gas, electric, and water lines to furnace. Clean inside of crucibles, patch cracks and performs other repair tasks of crucible prior to next run.
May be required to carry out tasks not specifically listed, within the scope and skill level of this position in support of department objectives and to develop one's skills
Adhere to ACE guidelines and perform ACE duties as required
Adhere to all EH & S guidelines, including wearing of required personal protective equipment including a respirator & mask
Must have a good attendance record
Must have strong communication skills
Must be able to work overtime when required
Must be able to lift up to 25 lbs. independently
Must be able to wear a respirator
Must have strong mechanical aptitude
Employment Type
Full time
Furnace Operator - Production Technician
Praxair Surface Technologies (PST), a subsidiary of Praxair, Inc., a Fortune 300 company that supplies atmospheric, process, specialty gases, high performance coatings, and related services & technologies is seeking a Furnace Operator (Atomization Furnace) for our Indianapolis, IN plant.
Furnace Operators are responsible for a variety of complex operations and duties in a production environment. The Furnace Operator will perform work related to the manufacture of powders used for heat and wear resistance in the aerospace and additive manufacturing markets. This department is physically and technically challenging and fast paced. Furnace Operators need to have a high degree of interest working in a busy production environment, which requires a sense of urgency and willingness to do whatever it takes to support our customers.
Furnace Operator (Atomization Furnace Technician)
Working safely is our number 1 priority!
Weigh out heats of metals to be used in the process
Operate material handling and manufacturing equipment (e.g. powder blending/sizing equipment, furnaces, overhead cranes, barrel trucks, forklifts)
Monitor melting process
Clean and inspect equipment
Work in a dynamic teamwork environment in a growing area of the business
Other duties as assigned
High School degree or equivalent is required
Strong focus on quality with the ability to multi-task
Must be able to physically lift up to 40 lbs. with or without accommodation
Must be able to stand for long periods of time and climb stairs repeatedly throughout the day
Must be able to wear a respirator - must be clean shaven
Must be able to work 12 hour shifts (6:00am – 6:00pm or 6:00pm – 6:00am)
Training will take place on 1st shift
Praxair Surface Technologies offers full benefits, 401k, and Pension. This position pays $18.00 for working 1st shift. The position will pay $20.00 for working 3rd shift.
Machine Operator - Furnace Deck
Job Description:
When the global aerospace community looks for ideas and solutions to its biggest challenges, they turn to the people of UTC Aerospace Systems. We design, invent and deliver the most advanced and diverse range of aerospace systems on the market. We are inventors. We are manufacturers. We work in space exploration, commercial air travel, defense and rescue applications. Always learning and pushing the boundaries, we are an undisputed industry leader that continually sets the bar higher and higher. Come soar with us.
Today, the fully integrated landing systems we design, test and manufacture help millions of passengers reach their destinations safely. But we aren't satisfied with today's success. Our global Landing Systems team is committed to continuous improvement – we work hard to make our solutions lighter-weight, stronger and more technically advanced, so that plane travel can be safer, more affordable and more sustainable in the years to come. We are looking for the best and brightest to fly and land with us!
The Spokane, WA facility has an immediate opening for a Furnace Deck Operator I. Furnace Deck Operator I is an entry level operator that will become proficient with basic operations of the furnace process by focusing on furnace preparation, load building, furnace reading, rounds and process flow. Ongoing training is provided for process control and thorough understanding of auxiliary equipment. The training is geared towards advancement into the Operator II position.
Primary Responsibilities:
Provide process integrity and maintain process quality for all furnace process operations.
Perform all engineering instruction for all department processes including carbonization, densification and heat treating processes.
Following established environmental, health and safety standards and procedures while performing daily duties.
Is constantly aware of, and looks for, ways to eliminate safety hazards and improve the overall safety of the workplace.
Demonstration of understanding and implementation of BBS (Behavior Based Safety).
Utilize Lean Manufacturing tools such as KAS, 5S, TPM and other continuous process improvement tools.
Monitor metrics in the work area.
Take appropriate and timely action when metrics indicate downward trends or fall below acceptable limits.
This position does not offer sponsorship.
Employment Type
Full time
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