Gear Cutting Machine Set Up Operator Tool Job Description Sample
Machine Operator Applying - Spiral Bevel Gear
TO OPERATE MACHINES WITHIN A TEAM ENVIRONMENT FOR THE PURPOSE OF PRODUCING QUALITY PARTS FOR CUSTOMERS
Keep machine and work area clean and organized
Understand and enter all quality data (SPC) and master all proess gauging
Read and interpret all documentation in department (chart print outs, Pre-Ops, standardized work, Control plan, gauging instructions)
Meet or exceed daily production schedule while maintaining quality
Enter maintenance work orders into the SAP system
Comply with all company and departmental policies and work schedule
Communicate effectively with all Team Members and Team Coach
Understand Primary Visual Display Boards
Change tools, adjust machine offsets & problem solve on assigned machines
Monitor tool life, notifying appropriate supervisor of any issues to planned goal
Train others in machine operations, procedures ,processes and methods
Certified to operate all gauges in the Metrology Lab
Set-up and modify CNC programs on ( 2 ) existing technologies
Prepare, install, and maintain tooling / fixtures for setup
Facilitate problem solving teams ( failure analysis )
Understand and support Lock out/Tag out principles
Perform daily safety audits-if applicable
Perform specific procedures on equipment safety in cell/line/dept./plant
Report safety issues
Wear personal protective equipment
Understand and utilize all Cell/Station Quality documentation
Calibrate and Master gages and understand gaging qualification requirement
Verify and document error proofing per schedule
Report Quality issues promptly and assist in clean point creation
Keep station and fixtures/tools clean and organized at all times
Perform changeover and set up reductions-if applicable
Generate ideas and aid development-if applicable
Peform first piece, final inspection and complete set up verification sheet for production runs. Measure parts with gaging equipment to determine if parts are within acceptable quality limits.
Read and interpret CMM printouts (Machine Centers Only). In H/T able to perform spline check and surface hardness check and measure phoshate coating thickness and appearance. In SBG able to interpret PNC and CMM printouts.
Master all process gages, in H/T hardness testers and in phoshate thickness gage and titrations.
DEVELOP AND DEPLOY A VISION - Develops personal objectives that clearly link to company goals
ACHIEVE THROUGH PEOPLE - Work well as part of an EI team. Coach and support others. Influence and communicate effectively
LEAD CHANGE - Embrace change. Constantly learns and develops self.
DRIVE PERFORMANCE - Constantly develops own performance, focusing on speed, efficiency and effective execution
BUILD CUSTOMER RELATIONSHIPS & PARTNERSHIPS - Measure success through the eyes of the customer. Work effectively across different cultures
EMOTIONAL INTELLIGENCE - Develops accurate picture of self by reflecting on interactions and seeking feedback. Manages own emotions appropriately.
EXECUTIVE DISPOSITION - Takes a positive, pro- active approach.
DRIVE TO ACHIEVE - Learns from mistakes and sees them as opportunities to learn.
OWNERSHIP - Takes personal responsibility for own actions. Has the courage to face difficult conversations honestly.
LIVES THE GKN VALUES - Balances humility and self confidence. Does the right thing even when no-one is watching. Champions the company.
Qualifications / Experience / Skills
Good motor skills, hand dexterity, ability to stand for long periods, walk, stoop, kneel and move/push +40 lbs and good or corrected vision and hearing.
High School Diploma or GED / Career Readiness Certification
Prefer manufacturing or machining experience (minimum 3 months).
Diversity and Inclusion
As a global engineering company, innovation is what differentiates us from our competitors and is central to our success.
A balance of cultures, ethnicities and genders help bring new ideas and creativity to GKN. We need people of different backgrounds, with different skills and perspectives to spark originality, imagination and creativeness in our teams around the world.
GKN is an equal opportunity employer.
We treat all our employees and applicants fairly and are committed to ensuring that there is no discrimination or harassment against any employee or qualified applicant on the grounds of age, race, creed, color, national origin, ancestry, marital status, affectional or sexual orientation, gender identity or expression, disability, nationality, sex, or veteran status or any other characteristic protected by law.
Machine Operator - Cutting Line (Day Shift 6:00Am-2:30Pm)
Carlisle Construction Materials, a worldwide leading diversified manufacturer of premium building products and related technology has an immediate opening for an Machine Operator- Cutting Line position, at its Mead, Nebraska location. We currently have multiple openings available on two shifts. (1st shift Monday
3:30pm, 2nd shift Monday
Primary Job Responsibilities:
Receives and reads work orders
Calculates the number of blaocks required for work order to material handler
Adjusts cutting wires to correct dimensions using hand tools
Lock out energy source and then remove the lock out device when job is complete
Starts cutting machine and adjusts the line speed
Positions block on slabber and feeds block into cutting machine, cutting foam according to correct dimensions and square-ness per work order
Continuously observes and examines cutting machine in operation to ensure conformance to customers' specifications
Stacks, sorts, and bundles cut material according to bill of lading instructions
Records data concerning amount and type of clock used from duties performed
Education: High School diploma or GED required
Must be 18 years of age or older
Ability to follow instructions and read production orders
Experience with computers including various manufacturing programs
Ability to use measuring gauges like tape measures
Able to work fast and efficient and willing to work long hours during busy season
Understanding of basic math, reading, and writing skills
Ability to effectively communicate
For this position, it is required to be able to lift up to 50 pounds
There is a repetitive use of hands required with simple grasping and pushing and pulling up to 50 pounds
In addition this position requires the following abilities: standing, walking, lifting, reaching above shoulders, bending, and twisting.
Competitive pay starting at $12.50 with a $0.50 raise after 90 days
GENEROUS $500 sign on bonus!
Competitive benefits package including medical/dental/vision, and participation in company's 401(k) plan available upon date of hire
Educational assistance (reimbursement)
Paid Holidays and Vacation
Machine Operator Steel Cutting Department
NCI Building Systems (NYSE:NCS), one of the largest integrated manufacturers and marketers of metal building components, custom-engineered metal building systems and metal coil coaters in North America. With corporate offices in Houston, Texas and worldwide service capabilities, NCI Building Systems serves the metal building construction industry with products and services of the utmost integrity. Under well-recognized brand names, NCI develops, produces and delivers its extensive line of metal products and services to builders and customers around the world.
Equal Opportunity Employer – Minorities/Women/Veterans/Disabled
Responsible for work in different areas of shop. Package sheet/trim materials. Move finished materials to trucks with cranes & forklifts.
Overhead crane and forklift experience a plus.
Crane Operators & Loaders: are responsible for loading trucks, using overhead crane and forklifts using order set verification.
Must be able to lift at least 60 lbs.
Must be able to work at heights over 5'10".
Warehouse background, Crane skills, and Forklift Skills are very helpful.
Press Rollforming Operators: Operate 21 foot Jorns Press Break for light gauge steel. Read blue prints and set up special parts for production.
1-3 years Jorns or similar press experience required.
Must be able to read Blueprints.
Ability to read tape measure to sixteenths.
Dependable work ethic with positive attitude
Able to read/write and read tape measure (pre-employment testing)
Must be able to lift up to 50 lbs.
Must be able to work overtime hours
Must be able to pass drug screen and background check
Background in manufacturing with overhead crane and forklift experience a plus
Must pass pre-hire assessment (NCRC-silver cert)
Must be available to work night shift
Machine Tool Operator Lvl I
4 day work week! Quarterly profitability bonuses!
Hours: Monday-Thursday 6am - 4:30pm
Lantech believes in building up our associates we give you the skills you need to advance in your career!
Ask us about our Skills Progression Program!
Lantech is the premier manufacturer in stretch wrapping machines in the United States and in case handling machines in the Netherlands. We have sales and technical support offices in North America, Europe, Australia, and China as well as a global network of independent distributors, integrators and service technicians. Where our customers are, we are.
Comprehensive benefits package that includes a four-day manufacturing work week plus eight paid holidays per year and vacation; quarterly profitability bonus; medical, dental and vision insurance plans; 401(k) plan; free life insurance; casual dress; and safety gear reimbursement. Plus other perks such as quarterly company events, perfect attendance drawings and skill development learning opportunities.
Hours: Four day work week; Monday-Thursday 6am-4:30pm
Will be running the horizontal band saw and cutting material to specific length. Will also be using a drill press to drill and tap holes to designated size. Must follow standardized work to ensure safety, quality and productivity goals are met. Will operate Raymond truck and fork truck to move steel. Will be standing 9-10 hours per day. Will occasionally be lifting loads up to 50 lbs. Must be willing/able to work overtime to complete project and/or meet scheduling deadlines.
Some mechanical blueprint reading and interpretation is required.
Must be able to read a tape measure to 1/32 inch.
Must be capable of lifting loads up to 50 lbs.
Must be willing/able to work overtime to complete project and/or meet scheduling deadlines.
Candidate must be detail-oriented and be able to work effectively within the fast-paced production environment that is described above.
Must be willing and able to train to operate a Raymond fork truck to move steel.
Must be customer focused with a strong commitment to the production schedule.
Strongly prefer prior experience using band saw and drill press.
Welding skills would be a plus.
Machinist skills would be a plus.
Education: High school diploma or equivalent is required. Additional training from vocational or trade school is a plus.
Starting Rate: $13.50/hour
Laser Cutting Machine Operator
Volt has an exciting opportunity for a Laser Cutting Machine Operator/Programmer in Colorado Springs. Our client is a dynamic and exciting engineering design firm that has been in business for over 25 years. Come work in a state of the art facility where the employee is considered the company's most important asset.
This is a temporary to permanent position.
Job duties include but are not limited to:
Laser cuts to engineering specifications.
Programming of products to be cut using computer nesting
Deburring and clean-up of products.
Inspection of final product
Performing prescribed maintenance as required.
Detect and report defective materials or questionable conditions to the department supervisor.
May work at different workstations as production needs require.
Requirements and work conditions:
1-2 years of experience as a Laser Machine Operator/Programmer
Operation of Cincinnati Laser Cutting machines desired
This position is very active and requires standing, walking, bending, kneeling, stooping, crouching, all day.
The employee must frequently lift and/or move items.
Volt is an Equal Opportunity Employer
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Cutting Tool Senior Engineer / Specialist
Experience in programming and running Walter Helitronic CNC tool grinders using Tool Studio software
Experience in programming and running Anca CNC tool grinders using Anca Igrind software
Familiar with Walter Tool Sketcher and Anca ToolDraft software packages for creating and modifying cutting tool drawings
Experience with cutting tool design and materials
Experience with cutting tool design / modeling, programming and manufacturing solid carbide tools on Walter and Anca 5-axis CNC tool grinders along with cutting tool inspection
Experience troubleshooting tooling / machining problems along with problem identification / analysis and resolution skills
Ability to document, plan, market, and execute programs
Established project management skills
Re sharpening cutting tools
Understanding of Tungsten Carbide material properties and analysis
Familiarity with Zoller, PG1000, Helicheck cutting tool inspection technology
NX CAD Models and detailing drawings
Aviation manufacturing process and materials (titanium and nickel based alloys)
Cutting tools for Blisk airfoil milling
Demonstrated ability to lead programs / projects
Strong oral and written communication skills
Strong interpersonal and leadership skills
Demonstrated initiative to stay abreast of cutting tool technology advancements
Ability and willingness to manage multiple priorities under tight deadlines
Why join one great company when you can join many? We are more than 280,000 people with jobs that range from biochemist to finance specialist to wind energy engineer.
We're passionate about making life better with new ideas and technologies. We're diverse, supporting our communities in more than 140 countries. Experience personal growth and competency development as part of the GE team. Around the world, we are helping build the healthcare, transportation and aviation of the new century.
At GE Aviation, we are imagination at work. Whether we're manufacturing components for our GEnx engines or driving innovation in fuel and noise reduction, the GE Aviation teams are dedicated to turning imaginative ideas into advances in aviation that solve some of the world's toughest problems.
Join us and you'll find yourself in a dynamic environment where our ongoing, substantial investment in research and development keeps us moving forward and looking ahead. Here you'll work collaboratively and across functions with the highest caliber talent, utilizing cutting-edge technology and processes. Whether it's the next generation of ecomagination products or the future of aircraft engines, we've got the state-of-the-art resources to make those innovations a reality. If you're passionate about aviation and looking for a career rich with challenges and unlimited opportunities for growth and advancement, then join GE in reengineering the sky through aviation innovations that will impact the globe for generations to come.
To stay connected with exciting news and the latest job opportunities from GE businesses, follow us on twitter: @geconnections
The Senior Cutting Tool Engineer will be responsible for the development, testing, trouble shooting and production of solid carbide cutting tools for the Rotating Parts Value Stream.
Key Responsibilities Include:
Define and control production process including tooling and equipment
Validate design specifications and shop floor application of new product, tools, or equipment
Working directly with Lean Labs, cutting tool suppliers and Production shops to ensure a seamless transition of cutting tool technology, quality and life expectancy
Develop cutting tools to support Lean Labs and Supply Chain projects
Provide cutting tool training
Continue R&D effort to evaluate and improve cutting tool geometries and carbide grades
Develop disruptive technology for long reach cutting tools
Applies existing technologies, approaches, methodologies in new combinations to design new products, systems or processes
Viewed internally and externally as a specialist in the discipline
Presents projects plans, technical roadmaps, risks and recommendations to senior business leaders (EB and SEB) within technical space and occasionally to senior leaders in partner technical teams
Communicates solutions across the own function and with cross-functional partner organizations
Bachelor's degree from an accredited university or college
Minimum of 5 years of experience in Manufacturing or Engineering
GE is the world's Digital Industrial Company, transforming industry with software-defined machines and solutions that are connected, responsive and predictive. Through our people, leadership development, services, technology and scale, GE delivers better outcomes for global customers by speaking the language of industry.
Looking for a challenge where your experience is valued? Come see what you can achieve as a leader with GE Aviation!
GE offers a great work environment, professional development, challenging careers, and competitive compensation. GE is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.
1St Shift Intermediate Tool Room Machine Operator
Dept Code: PWM090520
Job Code: PWNY0038
Summary of Responsibilities:
Operate a variety of machine tools including mills, lathes, grinders, drill press, CNC mill, CNC lathe, band saws, and hand tools to repair, restore or machine parts following specified methods and developed repair procedures
Make parts for powder and billet making equipment
Perform bench repair operations to restore parts where close tolerances are normally required and specifically defined criteria are not used.
Work with Maintenance group to repair powder and billet making equipment
Perform routine servicing following specified procedures and written instructions such as operator's checklist for upkeep and to assure equipment operates properly.
May be required to carry out tasks not specifically listed, within the scope and skill level of this position in support of department objectives and to develop one's skills
Adhere to ACE guidelines and perform ACE duties as required
Adhere to all EH & S guidelines, including wearing of required PPE
Cinch Connectivity Solutions - Machine Operator / Set Up B
Bel (www.belfuse.com), headquartered in Jersey City, NJ, founded in 1949, designs, manufacturers and markets an array of products that power, protect and connect. These products are primarily used in the networking, telecommunications, broadcasting, computing, military, aerospace and transportation markets. The company has three major product groups Connectivity Solutions, Magnetic Solutions and Power Solutions and Protection. In addition to organic growth, Bel has completed numerous acquisitions with the most recent being Power One Inc.'s Power Solutions business from ABB Ltd., and Emerson's Network Power Connectivity Solution business in 2014, and TE Connectivity's Transpower business in 2013.
Cinch Connectivity Solutions is a vertically integrated supplier of high quality, high performance connectors, fixed length and semi rigid cable assemblies from DC to 50 GHz, and custom solutions. Our product lines deliver custom-engineered solutions to satisfy the most demanding and complex requirements. Cinch Connectivity's products support aerospace, military, wireless communications, data networking, test and measurement, telecommunications, broadcast, medical, oil & gas and other harsh environment applications. Combined with the strength of our parent company, Bel Fuse Inc., Cinch Connectivity Solutions aims to provide an unparalleled offering to the vast array of industries it serves.
Primary Objective of Position
Operates and performs set ups, and troubleshoots on primary machines in machining environment. Performs program edits and writes complete programs as required. Must conform to productivity goals and part specifications, advancement requirements, advancement requirements specified in Skill Level Program to enhance or add skill.
Technical Job Functions
Knowledge of basic shop math for determining tolerance limits, counting parts, calculating speeds and feeds, using ratios or percentages, etc.
Ability to read and understand complex blueprints.
Ability to understand written and oral instruction for safety rules, router instructions, etc.
Ability to accurately use common inspection equipment such as micrometers, dial and digital indicators, etc.
Authorities and Responsibilities
Operates, performs setup, and troubleshoots two or more primary machines, such as screw machines, CNC Mills and CNC lathes.
Performs program edits and writes some complete programs as required.
Determine and set machine feeds and speeds.
May sharpen basic tooling with medium complexity.
Read blueprints, routers and inspection directions to determine job specifications and tolerances. Verifies conformance of parts produced to specification using measuring equipment such as gages, micrometers, etc. May use complex measuring equipment.
May need to perform the following duties as required by Skill Level Program:
Operate, set up and troubleshoot secondary machines.
Provide training to junior department members in the areas of complex machine operation and
set up and complex inspection techniques.
Assume other projects and responsibilities from time to time as directed.
Regular and predictable attendance is presumed to be an essential function of all employment.
Report to Production Supervisor. Has contact with internal and external customers and co-workers.
Perform preventive maintenance as required.
Prevent errors that would result in scrap or rework of product.
Education and Experience
High School diploma or GED, or an equivalent combination of education and experience.
Must be a US Citizen or Permanent Resident.
- 4 + Years of applicable machining experience or combination of experience and machine trade school.
Bel will only employ those who are legally authorized to work in the United States. This is not a position for which sponsorship will be provided. Individuals with temporary visas such as E, F-1, H-1, H-2, L, B, J, or TN or who need sponsorship for work authorization now or in the future, are not eligible for hire.
Equal Opportunity Employer
Bel is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to age, sex, race, color, religion, national origin, marital status, political affiliation, sexual orientation, gender identity, genetic information, disability or protected Veteran status.
CNC Machine Set Up - ALL Shifts 10-30% Diff!!
CNC Machine Set Up - ALL SHIFTS 10-30% DIFF!!
Location: Dover, NH
CNC Machine Set-Up
Performs all the job duties, pre-requisites of the CNC Operator Level I, II, III and can perform all the tasks proficiently. In addition to CNC Level III tasks, the Level I CNC Machinist will perform additional tasks and have additional job knowledge.
Successfully setup proven / existing programs and processes with minimum supervision / guidance
Proficiency in setting up either vertical or horizontal CNC multi axis machining centers or multi turret lathes with multi-part holding fixtures including defining work and tool offsets.
Setup and measurement of tooling in a variety of holders
Ability to read and edit part programs in order to establish initial set-up and mapping the machine out for production readiness
Basic troubleshooting skills in identifying/resolving part tolerance issues caused by various setup, programming, tooling issues.
Strong communication skills and ability to work in fast paced team environment while maintaining professionalism under tight deadlines
Familiarity with variety of materials including aluminum, 400 series stainless, mild steel, etc.
Maintain inventory by verifying receipt of stock and performing necessary completion transactions in ERP system
Train operators on best practices with both machine operation and quality inspection methods
Ability to perform calculating requirements, including basic math, geometry, and trigonometry; proving part dimensions.
Verifies settings by measuring positions, first-run part, and sample work pieces; adhering to control plan standards.
Maintains specifications by taking measurements; detecting malfunctions; replacing worn tools; adhering to quality assurance procedures and processes.
Maintains safe operations by adhering to safety procedures and regulations. Testing of safety features of a machine during set-up
Maintains continuity among work shifts by documenting and communicating actions, irregularities, and continuing needs.
Documents actions by completing production and quality logs.
Familiarity and understanding of basic Lean principles including 5S and Visual Management
Operate machines when set-up work is complete
- Minimum 5 years- experience as a CNC machine operator Level III or equivalent.
Machinist apprenticeship highly desired
Technical college work preferred
Machine Operation Experience
Has operated at least two of these types of machines proficiently;
- Horizontal Machining Centers, Vertical Machining (including multi axis) or CNC Lathes (multi-turrets)
Can set-up and map out effectively with minimal supervision at least one category of machines (CNC Horizontals, Verticals or Lathes) or product line (slides, frames, rifles or barrels)
Can identify and replace worn or damaged fixturing components and
Will make tooling recommendations and troubleshoot tooling problems
Can make or direct minor modifications to tooling
Can read programs and make changes to speeds and feeds as well as making fixture offsets without supervision on at least one category of machines (CNC Horizontals, Verticals or Lathes)
Damage or Loss of Use:
Damage to parts or machinery could exceed $10,000
SIG SAUER, Inc. is an EO Employer-M/F/Veteran/Disability. All qualified applicants will receive consideration for employment without regard to race, color religion, sex, national origin, disability, protected veteran status, or any other protected class.
CNC Cutting Tool Grinder/ Programmer
A CNC Tool Grinder/Programmer produces premium quality, high precision carbide cutting tools using specific tool grinding machines and programs.
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability preferred. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
ESSENTIAL RESPONSIBILITIES AND TASKS:
Grinder/Programmer - 1 + years experience
Perform basic inspection measurements
Make basic program and wheel offsets
Maintain production machines
Maintain a clean and organized workspace
Take reliable notes
Manually jog all machine axis safely
Identify wheel wear on ALL wheel types
Dress respective grinding wheels
Set-Up, inspect, produce good first piece & run production on all standard endmills.
Create master programs for all standard and modified standard endmills.
Set-up, inspect, produce good first piece & run production on drills, keyway cutters, dovetail cutters & reamers.
Make basic program and wheel offsets to drills, keyway cutters, dovetail cutters & reamers.Set-up, inspect, produce good first piece & run production on ANY job that within machine capabilities.
Create master programs for ANY cutting tool within software capabilities.
QUALIFICATIONS: EDUCATION and/or EXPERIENCE:
- High School diploma or General education degree (GED);
- 6+ months industry related experience and/or training; or equivalent combination of education or experience. Varying levels of cumulative experience required based on Skill Level.
CERTIFICATES, LICENSES, REGISTRATIONS
Certification from a qualified training institution in the field of tool and cutter grinding is ideal but not required.
Extra consideration for certification from companies such as: Star, Numroto, Rollomatic, Walter, Reinecker, etc.
- Must be very comfortable navigating any Windows based computer program, Virtual Grind Pro, and/or Numroto programs
Must be able to communicate effectively with supervisor and co-workers.
English being the primary language with no bi-lingual requirements.
- Math/ Geometry knowledge is s plus. Must also be able to convert metric to inch and decimal to fraction.
- Must have a strong analytical troubleshooting ability.
Ability to multi-task in a fast paced manufacturing environment.
Good work ethics, attendance, transportation, hygiene and teamwork.
- Standing 90 percent of the day, some bending into the machines and lifting heavy trays of blanks and tools.
- The Noise level is moderate to loud, an occasional oil leak or spill, slip-resistant shoes are required. Must be able to safely operate equipment with many moving parts and pinch point hazards. Ability to read and interpret documents such as product blueprints, safety rules, operating and maintenance instructions, and policy and procedure manuals.
MUST BE LEGALLY AUTHORIZED TO WORK IN THE US
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