Glass Furnace Tender Job Description Sample
Metal Tender 2Nd Shift
Who we are and what we do:
Pace Industries is North America's leading full-service die casting manufacturer. Our mission is to provide uncommon, creative die casting and support solutions that contribute to the success of our customers. Our die cast parts are used in automobiles, motorcycles, generators, snow mobiles, lawn mowers, washing machines, power hand tools, BBQ grills, commercial lighting and many other well-known products. You can have a significant impact on our cultural transformation.
The Cambridge Division is one of Pace's longest-running facilities. Founded in 1945, Cambridge has been providing contract manufacturing die casting worldwide for more than 65 years. A 300,000-square-foot facility provides a large environment for expert manufacturing services.
Keep the holding furnaces on the die cast machines full of proper alloy of metal and at proper temperatures. This process, called hauling metal, must be done in a safe, efficient, and timely manner as to keep production running always while minimizing costly mistakes such as overfilling furnaces, overfilling ladles, spilling metal, letting furnaces run too low on metal, mixing alloys, etc. Must safely and efficiently support the production requirements and assure the proper alloy is provided for the parts being cast.
Duties and Responsibilities:
Keep transfer (bull) ladles, furnace, and die cast holdings properly cleaned and/or heated.
Keep scrap hoppers emptied and identified.
Keep alloys separated. This applies to all metal including those stored, in any furnace, or in scrap form.
Keep all areas cleaned including but not limited to melt rooms, work areas, tools/supplies and properly stored. Daily chipping, cleaning, fluxing, and skimming of breakdown furnaces. This also includes Striko Holding Furnaces. (clean, fill funnels, and pouring spouts. Coat as needed).
breakdown furnaces. This includes jackhammering, cleaning, forming, ramming, casting, painting, etc.
Charge metal to breakdown furnaces in such a way as to keep them full of the proper alloy metal and at the proper temperatures. Metal is charged in form of sows, ingots, castings, and ingredients.
Perform alloy changes in any furnace properly.
Run spectrometer including cleaning, profile, standardization, and routine analysis.
Properly handle paperwork, sampling, and barcoding of all incoming metal/materials.
Capable and willing to work overtime.
Work in a safe manner and report unsafe conditions/hazards immediately. Wear required personal protective equipment.
Must have high school diploma or equivalent.
Must be able to read and understand written directives. The predominate forms of instructions are written, visual, and verbal.
Properly handle all department paperwork including labor cards, production sheets, check sheets, metal hauling sheets, barcodes, audit logs, furnace cleaning sheets, scrap cards, flux/dross cards, etc.
Forklift certification required.
This is a physically demanding position requiring moderately heavy lifting and working in a hot environment.
Must follow and understand all safety rules and policies as set forth by OSHA guidelines.
Please note that the duties and requirements described herein are intended to represent general contents of this job. This is not to be construed as an exhaustive statement of duties and responsibilities.
Pace Industries has a strong commitment to the principle of diversity, and in that spirit, seeks a broad spectrum of candidates including women, minorities, veterans, and people with disabilities. Individuals with disabilities desiring accommodations in the application process should notify the hiring department by the application deadline.
Manager, Batch And Furnace - OEG
Manager, Batch and Furnace - OEG
Fishers, Indiana, US
Job ID: 8504
Estimated Travel: 50%+
Talent Area: Manufacturing
Ardagh Group is a global leader in glass and metal packaging solutions, producing packaging for the world's leading food, beverage and consumer care brands. Ardagh Group has a truly global presence. We operate 109 glass and metal manufacturing facilities in 22 countries, employing approxmately 23,500 people and have global sales of approxmately US$8.2 bn.
At Ardagh we have a reputation for innovation; pushing the boundaries of what's possible, pioneering new production methods, new design techniques and new ways to recycle and save energy. The unprecedented growth of our business has been driven by our unrivalled expertise, obsession with quality and commitment to continuous improvement.
We strongly believe that the success of our business depends on the success of our people. We strive to create working environments where our employees feel valued, can work to their full potential and where their achievements are celebrated. We are creating an exciting future for Ardagh that is built on our core values of trust, teamwork and excellence and we have opportunities in a wide variety of disciplines across our organization.
For more information on Ardagh Group, please visit www.ardaghgroup.com
You can also download our News Centre App by searching Ardagh in the App Store.
This role is a member of the Organizational Excellent Group who is a key leader to support the strategy and best, standard operating principles throughout the manufacturing processes specific to the Batch and Furnace area.
Leading 15 indirect reports within the B&F Functional Group developing and implementing Best Practice for standard operation procedures throughout the manufacturing plants.
Conduct OEG Plant Reviews covering the B&F Best Practices
Support continuous improvement initiatives within the manufacturing plants
Formulating & implementing of the operational excellence B&F strategy
Work closely with Glass Technology department to assure the most optimal furnace performance for standard glass.
Organize and direct the Functional Group operation of the furnace and batch mixing facilities ensuring consistent quality glass through the most efficient use of energy and equipment.
Establish and maintain a safe and healthy environment consistent with Ardagh Group's policies and procedures, while striving for zero accidents.
Direct and support batch and furnace departmental managers, including maintenance and preventative maintenance guidelines, furnace, batch and cullet operations.
Drive the activity of monitoring and controlling established procedures, policies, and quality standards utilized in glass melting, refining, and ingredients used in batches.
Support plant individual development needs
Comply with Environmental and Food Safety standards as set forth in plant policies/programs within Department responsibilities.
A successful candidate will possess a minimum of a Bachelor's degree in engineering or related technical field.
Lean Six Sigma certification is preferred.
A minimum of 7+ years of experience in Batch & Furnace operations.
Knowledge of the methods and quality standards for manufacturing.
Must be able to handle multiple tasks in a team-based environment.
Must have excellent leadership, interpersonal, communication and problem solving skills with good team dynamics and possess strong planning and organizational skills.
Must have knowledge and understanding of Microsoft Applications
Environment & Physical requirements
Plant manufacturing environment with exposure to heat, fumes and moving machinery. Requires a significant amount of walking.
Hearing and eye protection must be worn in the plants, as well as other Personal Protective Equipment (PPE) as required.
This position will be filled without regard to race, color, religion, creed, sex, ancestry, national origin, age, marital status, disability, sexual preference, or veteran status.
- Location: Flexible on location provided an office in an existing plant location.*
Our Vision and Values
The people that make up Ardagh Group share much more than a strong brand and an excellent reputation. We each share a common vision: to be the preferred packaging partner to the world's leading brands. We will achieve our vision by delivering customer innovation, providing an inspirational environment for our people and creating sustainable value for our business through its growth and development.
Ardagh Group is an Equal Employment Opportunity (EEO)/Affirmative Action Employer and does not discriminate on the basis of age, race, color, religion, gender, sexual orientation, gender identity, gender expression, national origin, protected veteran status, disability or any other legally protected status.
Foundry Positions, Molder, Coremaker, Furnace Operator, Chipper/Grinder
Foundry Positions, Molder, Coremaker, Furnace Operator, Chipper/Grinder Midwest Industrial Castings, a division of Nidec Minster Corporation, is a gray and ductile iron foundry that is experiencing growth. This growth comes from diverse industries such as machine tool, alternative energy such as Wind, Oil and natural gas industries to name a few.
The castings we manufacture are highly engineered which require significant skill to produce a quality product in this low batch environment. We have openings for Molders, Coremakers, Furnace Operators and support areas such as chipper/grinder and blast operator. Initial compensation will be based on experience.
Ideal candidates will have some work experience in a heavy manufacturing environment. If you meet these requirements or have the foundational skills and have interest in the position, please apply at www.minsterjobs.com An equal opportunity/affirmative action employer, M/F/D/VW Nidec Minster Corporation will not accept unsolicited resumes from individual recruiters or third party recruiting agencies in response to Nidec Minster Corporation job postings. No fee will be paid to third parties who submit unsolicited candidates directly to our hiring managers. Preapproval from the Nidec Minster Talent Acquisition team is required before any external candidate can be submitted and such candidate must be submitted to the Nidec Talent Acquisition team.
Our Maryville team is excited to announce that we are partnering with Rolls Royce on providing maintenance, repair and overhaul on the AE1107 engine. As a startup engine platform for StandardAero, we are looking for skilled employees to move this program forward. We will be hiring for a number of positions to support this effort including mechanics, machinists, bench techs, furnace operators (braze tech), NDT Inspectors, Detail Inspectors, Quality Inspectors, and Coating Technicians.
Inspects incoming parts and reviews process instructions.
Performs mechanical cleaning of parts such as stainless steel grit blasting and glass beading.
Prepares and mixes brazing filler metal mixtures according to specifications.
Applies braze filler metals to parts.
Operates, programs and controls furnaces (vacuum, atmosphere) for heat treating and brazing of parts. Utilizes thermocouples and dewpoint meters to aid in temperature and gas quality measurements.
Inspects parts after unloading the furnace and ensures appropriate documentation is kept.
Checks and inspects furnace equipment and working area.
Participates in continuous improvement of cell operations.
Cross trains in other complementary skills and seeks endorsements for those skills as needed to support production requirements.
Moves between production assignments that utilize multiple skills endorsements as needed to support production requirements.
Participates in the cross training of other technicians as needed to support production requirements.
Responsible for observing all applicable safety requirements and reporting immediately any unsafe practices/conditions.
Carries out other duties as assigned. Ability to read, understand and interpret blueprints.
Knowledgeable and proficient in the proper use of precision measuring equipment.
Basic understanding of the mechanical/electrical operating system of a furnace.
Thorough knowledge of ferrous and non-ferrous materials.
Working knowledge of material safety data sheets and the handling of hazardous materials/chemicals.
Thorough knowledge of related company instructions, company processes, temporary overhaul data revisions, reworks process instructions and original equipment manufacturer manuals.
Attainment of applicable process stamp(s).
Must be authorized to work in the US.
Auto Control Furnace Operator - Winston-Salem, NC
Owens-Illinois, Inc. (NYSE: OI) is the world's largest glass container manufacturer and preferred partner for many of the world's leading food and beverage brands.
The Company had revenues of $6.9 billion in 2017 and employs more than 26,500 people at 78 plants in 23 countries. With global headquarters in Perrysburg, Ohio, O-I delivers safe, sustainable, pure, iconic, brand-building glass packaging to a growing global marketplace.
We are currently seeking a Auto Control Furnace Operator to join our team at our plant in Winston-Salem, NC.
Performs duties in connection with controlling, monitoring, adjusting, batch handling and mixing equipment and automatic furnace control equipment, cullet handling. Fires furnace using gas and propane. Adjusts electric boosting.
TOOLS AND EQUIPMENT
MCS, DEC, SPC computers, batch mixing and weighing equipment, feeders, gloves and protective gear, broom, shovel, furnaces, small scales, microscope, micrometer, color spectrometer, density comparator, EP stack inverter, bob cats, cooling and combustion blower and optical gun,tractor, payloader, sledge hammer.
1.Controls chargers that automatically charge furnace with raw batch.
2.Maintains glass levels and temperatures in all furnaces.
3.Checks level visually, as well as checks operation of automatic level gauge.
4.Reverses fires and air valves whenever automatic system malfunctions or is inoperative.
5.Checks furnaces to determine faulty operation conditions such as hot spots, dirty burners, clogged checkers, and furnace leaks.
Takes measures to temporarily correct these conditions; notifies supervision of conditions.
6.Gathers glass samples from lehrs, checks density, color, seed and blister count, stone identification, glass thickness. Inputs all SPC
data into SPC data base.
7.Makes changes to correct any defective conditions found and, when necessary, notifies supervision of conditions.
8.Keeps log of Batch and Furnace operation, noting required statistics in log book or log sheets.
9.Changes recording forms on instruments.
10. Cleans burners and changes burners and tips as necessary.
11. Enters loading numbers into Quality Assurance Unloading System using computer.
12. Checks batch house controls and answers alarms (dealing with wrong weights on scales, gates sticking); corrects malfunctions or
reports malfunctions to supervisor or maintenance personnel.
13. Assists shift mechanics in major repairs.
14. Makes minor adjustments and repairs as required, such as unplugging cullet gates, pipes, cullet diverter, sand bin, transfer boxes
that may require riding man-lift or elevator.
15. As directed, sets scales for proper weighing.
16. Checks water jacket cooling water.
17. Cleans batch chargers to maintain good charging. Cleans out burner block peepholes.
18. Assists other department employees as time permits; attends emergency situations such as power failure, emergency glass leaks.
19. As required, operates mixing system on manual basis; weighs colorizer and decolorizers, using small hand scales; checks and
adjusts frit feed and stirrer in colorant forehearth.
20 Checks brick wall refractory using optical gun.
21. Check EP stack inverter if properly operating in collecting particles from air through electro probes and automatically delivered
to Batch & Furnace bins.
22. Hauls cullet from Basement or other plant locations to yard storage. May operate bob cat to scoop batch materials or cullet when
necessary. May use sledge hammer to crush big blocks of molten glass in pits to strain.
23. Hauls and loads purchased, yard, processed and basement cullet to cullet crusher or to storage area or inventory bins.
24. Cleans up control rooms, empties all trash cans and performs good housekeeping practices in the Batch House.
Previous experience working in manufacturing or production preferred.
At least 18 years of age.
High School Graduate or GED.
Must be able to read, write, and communicate using English language
Must be able to lift 25 lbs. on a regular basis.
Must be able to work a rotating schedule, with weekend and holiday requirements.
Must be able to perform the essential functions of the job with or without reasonable accommodations.
Must be authorized to work in the U.S. on a full-time basis.
In order to be considered for this opportunity, please submit an online application.
NO WALK-INS, PHONE CALLS OR EMAILS PLEASE
O-I is an Equal Opportunity Employer and does not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class. If, because of a medical condition or disability, you need a reasonable accommodation for any part of the application process, or in order to perform the essential functions of a position, please contact O-I at email@example.com and let us know the nature of your request and your contact information.
O-I is an Equal Opportunity Employer and is committed to working with and providing reasonable accommodation to individuals with disabilities. If, because of a medical condition or disability, you need a reasonable accommodation for any part of the application process, or in order to perform the essential functions of a position, please contact O-I at firstname.lastname@example.org and let us know the nature of your request and your contact information.
Oversee the manufacture of machines and equipment that apply treatments to metals and metal components. These treatments remove defects and can be finished to specific products, for example, artificial aging. The Heat Treat Operator will be working with a variety of metals such as iron and stainless steel.
Essential Duties and Responsibilities:
Loading the untreated product in an oven or a tank
Adjusting temperature controls for a particular treatment
Monitoring of the process, and adjusting times and temperatures according to the instructions
Removing the products from the oven and air drying, or air conditioning in water baths, oil or chemicals
Cleaning of oxides and scale of parts or sprinkler use steam-cleaning or chemical cleaning solutions
Sampling for testing hardness and other properties to ensure they meet manufacturer's specifications
Carrying out minor maintenance work
Testing parts for hardness, using hardness testing equipment, and stamps heat treatment identification mark on part, using hammer and punch
Removing parts from furnace after specified time and air dries or cools parts in water or oil brine or other baths
Reducing heat and allows parts to cool in furnace
Positioning part in fixture, pressing buttons to light burners and tending flame hardening machine, according to procedures, to case-harden metal part
Adjusting speed and operating continuous furnace through which parts are passed by means of reels and conveyors
Setting up and operating die-quenching machine to prevent parts from warping
Activating and tending electric furnace that anneals base sections of hardened parts for subsequent machining
Setting automatic controls, observing gauges, and operating gas or electric furnace used to harden temper, or anneal metal parts
Loading parts into containers, closing furnace door, and inserting parts into furnace when specified temperature is reached
Determining flame temperatures, current frequencies, heating cycles, and induction heating coils needed based on degree of hardness required and properties of stock to be treated
Reducing heat when processing is complete in order to allow parts to cool in furnaces or machinery
Moving controls to light gas burners and to adjust gas and water flow and flame temperature
Repairing, replacing, and maintaining furnace equipment as needed, using hand tools
Placing completed work pieces on tables, using cold rods, tongs, or chain hoists, or examining parts to ensure metal shades and colors conform to specifications, utilizing knowledge of metal heat-treating
Heating billets, bars, plates, rods, and other stock to specified temperatures prior to forging, rolling, or processing, using oil, gas, or electrical furnaces
Setting and adjusting speeds of reels and conveyors for prescribed time cycles in order to pass parts through continuous furnaces
NOTE: This list presents only the principal duties of the position and is not intended to be comprehensive. The duties and responsibilities listed above may be changed or supplemented at any time in accordance with business needs and conditions.
Education and Experience:
High School/GED, prior experience working in a manufacturing environment
Lean manufacturing experience is preferred.
Must have proven ability to safely operate various manufacturing production machines
Competencies and Skills:
Must be able to follow verbal and written multi-step directions for semi-complex machine operations
Ability to multitask and resolve problems quickly
Able to work effectively in a team environment
Visual acuity and depth perception is required
Must be able to communicate in English verbally and in writing (basic verbal instructions, simple written memos and instructions)
Basic computer skills preferred
Must be able to sit, stand, walk, climb, bend, stoop, push, pull, carry, reach, twist
Must be able to lift up to 50 pounds
NOTE: Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Work Environment and Personal Protective Equipment:
Within the Smith & Wesson manufacturing facility, employees may be exposed to manufacturing noise, airborne liquid chemicals, fine particulate dust, ambient temperatures, and industrial lighting. Work environment is similar to most manufacturing operations. May be exposed to excessive noise, temperatures, hazards associated with working around moving machinery, work in confined quarters, exposure to vibrations and shop lighting, continuous exposure to hot temperatures, may be humid, odors, dust, continuous exposure to mechanical hazards, and occasional exposure to chemical hazards.
The following Personal Protective Equipment is required:
- Safety glasses with side shields and hearing protection required when on manufacturing floor
The use of additional personal protective equipment (PPE) may be required when a job task(s) is being completed in or around your assigned department or in another department, this includes safety eyewear, hearing protection, and safety footwear.
Plasma Furnace Associate
AlloyWorks, a PCC Company, has immediate openings for a Plasma Furnace Associate in the Salisbury, NC location.
This position is responsible for the maintenance, operation and development of all aspects and systems of the Company's Plasma Cold Hearth Melting Furnace. The associate prepares the furnace and its components, troubleshoots furnace systems, operates the furnace during melting and maintains the furnace in good working order.
ESSENTIAL DUTIES AND RESPONSIBILITIES include the following as well as other duties that may be assigned.
Prepares the furnace and it components (torches, gas systems, hearths, withdrawal systems and etc.) for melting. This includes the cleaning of the furnace and systems between melting campaigns.
Prepares the raw materials for introduction into the furnace, load furnace feeding systems prior to and during the melting process.
Operate and control the melting process in accordance with established procedures
Assist in establishing process and productivity improvements
Troubleshoot and Perform necessary repairs to the furnace and the various operating systems that are a part of the furnace process
Maintain the necessary records and SPC data/charts as required
Maintain the general cleanliness of the furnace and systems in accordance with Company requirements
Work with management as part of the furnace operations team
Be able to read and interpret blueprints, engineering specifications and shop orders to determine furnace setup requirements and mill instruction requirements
Must be competent in shop practices (including safe operation of fork lift, boom lift, and overhead cranes
Perform functions in a drug and tobacco free environment
EDUCATION and/or EXPERIENCE
Requirements include the following:
High School graduate
Manufacturing Experience 2+ Years
Must be able to read and follow operation and production instructions
Safe and proficient shop floor practices
Industrial mill with heavy equipment environment
Temperature will fluctuate with the seasons as the facility is not air conditioned. The furnace control room is climate controlled.
All metal is assumed to be hot and can burn you
The use of inert gases such as Helium and Argon can be dangerous and proper precautions must be taken
The technology of our process incorporates high heat sources, molten metal and high pressures, all of which can be dangerous if not managed in the proper manner
Our equipment is sometimes extremely heavy and must be moved with overhead cranes or forklifts.
Troubleshooting, cleaning and preparing the furnace may result in becoming dirty with furnace residue, hydraulic fluid, oil, grease or other materials used
Proof of US citizenship, nationality, and/or permanent resident status in order to comply with all applicable export and import laws and regulations.
Precision Castparts Corp. is an equal opportunity employer committed to recruit, hire, train, and promote in all job categories without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status or other status protected by applicable law.
Roll Tender (38418)
Load rolls of paper onto automatic splicing unit of web offset printing press.
Inspect rolls of paper for blemishes or tears and cuts away damaged area with knife.
Roll paper into loading position on automatic splicer, insert shaft of automatic splicer through roll core, secure holding chucks of automatic splicer to shaft ends, and thread paper through press components to prepare press for printing.
Apply adhesive strip to backup roll and insert backup roll onto automatic splicing unit of press to prepare paper for automatic splicing.
Remove roll of leftover paper from press after automatic splicing.
May operate mechanical truck to transport rolls of paper to press area.
May assist with some of the make-ready tasks associated with the type of press operated such as hanging plates, examining plates, prepping and installing blankets, adjusting tension etc.
May clean press and clean and install press components to maintain press in working order.
Must be able to work 7:00 pm to 7:00 am shift, 3 days on/4 days off, (Monday, Tuesday, Wednesday or Thursday, Friday, Saturday, alternating on an 8 week rotation). Opportunities for overtime.
RR Donnelley is an Equal Opportunity/Affirmative Action employer. The company's policy is to select, place and deal with all its employees without discrimination based on race, religion, color, national origin, sex, gender identity or expression, age, disability, perceived disability, sexual orientation, protected Veteran status, genetic information or on the basis of any other status protected by applicable federal, state or local law.
Requires 6 months up to 1 year of web press-printing experience.
Ability to read and follow job specifications to determine materials needed to run the job successfully.
Ability to make adjustments to auto splicer.
Knowledge to load paper and prepare slice for continuous operation of the press.
Knowledge of materials and requirements for press.
- Continuous standing/walking
- 8 hrs or more.
Occasional bending, kneeling, climbing, reaching.
Occasional lifting and pushing/pulling
- 50 lbs.
- Occasional repetitive motion with both hands.
Pyrometry Furnace / Heat Treat Technician
Position is in San Diego CA. This is a Direct Hire role with the company!
Volt Workforce Solutions is currently hiring an experienced Pyrometry Furnace / Heat Treat Technician for a top company in San Diego.
Pyrometry Furnace / Heat Treat Technician
Will set up thermal uniformity survey and data recorder
Interpret thermal survey data.
Identify cool and hot zones and make adjustments as required
Perform and record system accuracy test
Troubleshoot electrical / electronic components, CNC and NC machinery, Furnace / Heat Treat Ovens
Program instruments and controllers on furnaces, ovens, and heat treat equipment
3 plus years of recent related Pyrometry (Thermal Radiation) Furnace / Heat Treat Technician background.
Strong Electrical / Electrician background
Manufacturing / Fabrication experience
Experience working with controllers / instrumentations on furnaces, ovens, and heat treat machinery / equipment
Don't miss the opportunity to work for a great company in San Diego!
Volt is an EOE.
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Furnace Operator - Production Technician
Praxair Surface Technologies (PST), a subsidiary of Praxair, Inc., a Fortune 300 company that supplies atmospheric, process, specialty gases, high performance coatings, and related services & technologies is seeking a Furnace Operator (Atomization Furnace) for our Indianapolis, IN plant.
Furnace Operators are responsible for a variety of complex operations and duties in a production environment. The Furnace Operator will perform work related to the manufacture of powders used for heat and wear resistance in the aerospace and additive manufacturing markets. This department is physically and technically challenging and fast paced. Furnace Operators need to have a high degree of interest working in a busy production environment, which requires a sense of urgency and willingness to do whatever it takes to support our customers.
Furnace Operator (Atomization Furnace Technician)
Working safely is our number 1 priority!
Weigh out heats of metals to be used in the process
Operate material handling and manufacturing equipment (e.g. powder blending/sizing equipment, furnaces, overhead cranes, barrel trucks, forklifts)
Monitor melting process
Clean and inspect equipment
Work in a dynamic teamwork environment in a growing area of the business
Other duties as assigned
High School degree or equivalent is required
Strong focus on quality with the ability to multi-task
Must be able to physically lift up to 40 lbs. with or without accommodation
Must be able to stand for long periods of time and climb stairs repeatedly throughout the day
Must be able to wear a respirator - must be clean shaven
Must be able to work 12 hour shifts (6:00am – 6:00pm or 6:00pm – 6:00am)
Training will take place on 1st shift
Praxair Surface Technologies offers full benefits, 401k, and Pension. This position pays $18.00 for working 1st shift. The position will pay $20.00 for working 3rd shift.
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