Grinder Set Up Operator Gear Tool Job Description Sample

JOB SUMMARY

Use blue prints, Bills of Materials, shop orders or sample parts to machine parts by determining dimensions and tolerances of finished pieces, operation sequences and setup requirements.

PRIMARY RESPONSIBILITIES

• Measure, mark, and scribe dimensions and reference points on materials or work pieces as well as select, align, and secure holding fixtures, cutting tools, turning, grinding attachments, accessories, and materials on laser.

• Calculate and set controls to regulate cutting and turning factors such as speed, gas pressure, and part clearance and to enter commands to retrieve, input, or edit machine control programs.

• Start and observe machine operation to detect malfunctions or out-of- tolerance conditions, and adjust machine controls or control media as required.

• Machine parts and components within the specified tolerances, with limited scrap and in time with the production schedule.

• Perform in-process inspections to ensure parts and assemblies meet production specifications and quality standards.

• Confer with engineers, production personnel, or others to resolve machining or assembly problems.

• Perform other work related tasks as assigned.

• Comply with all NOV Company and HSE policies and procedures.

QUALIFICATIONS/REQUIREMENTS

• High school diploma or equivalent with knowledge of basic math and 3 years in a machining environment.

• Knowledge of the proper use of measuring tools/gauges and cutting tools.

• Understanding of blueprints and routers.

SUMMARY:

Sets up and operates various face grinding equipment to remove turning stock from faces and flats, and to grind notches to specified tolerances on a variety of parts.

DUTIES:

• Working from prints and other specifications, performs the work elements necessary to set up face grinders. Obtains

required fixtures, rings, or templates, changes grinding wheels, changes and/or resets machine rails, plate guides, and

hopper chutes, set speed and feed rates, etc. as set up requires.

• Runs required number of test pieces and makes subsequent machine adjustments to obtain "first piece approval" from Floor

Inspector.

• Loads parts to fixtures, rings, machine rails, or operates hopper unit to automatically feed components into the grinder.

• Grinds specified surfaces, manually or automatically as required. Unloads, demagnetizes, oils, and asides parts after

grinding as necessary.

• Uses a variety of gages and other measuring devices. Gages parts, in-process or finished, as necessary, and makes machine

adjustments to maintain specified tolerances and finishes.

• Dresses grinding wheel, as required, to maintain finish and print size tolerances and changes wheels when necessary.

• Performs miscellaneous related duties such as clerical recording, material handling, and maintaining the cleanliness of the

immediate area.

High School Diploma (or equivalent) - required

Trade School graduate - preferred

Consistent work experience - required

Strong math skills - needed

Tool & Cutter Grinder #2Job LocationsUS-ME-SacoRequisition ID2018-6414Position TypeFull TimeCategory Manufacturing and Production

Overview

May sets up and operate manual grinding machines such as Surface and universal, carbide, drill, and tool and cutter grinders. Operates Walters CNC grinders.

Sharpens cutting tools to specifications using blueprints, process sheets, and knowledge of abrasive and metal properties. Follows established company policies, procedures, directives, military specifications, and grinding disciplines.

Major Position Responsibilities

Review blueprints and process specifications and plan grinding sequence. Select appropriate grinding wheel of appropriate shape and grade.

Position and secure cutting tool on machine table. Move controls to set cutting tool rotation speed, feed rate, and grinding wheel rotation speed. May set up adjustable index plate and rotate cutter by hand to individually sharpen each tooth on cutter.

Set up and perform grinding operations, on form both relieved and profile ground cutters. Ensure that specified clearance and rake angles are maintained according to cutter diameters and types of material being machined. Perform grinding operations using a variety of machine attachments and accessories.

Use oxygen and acetylene torch to remove and replace carbide inserts on cutting tools by brazing, silver soldering, etc. Specialized grinding equipment and attachments are used on some machines. Verify conformance of finished cutters to specification using precision measuring equipment.

Consult with machine operators and rig-up personnel on cutter application and gaging tolerances resulting from cutter grinding services. Apply knowledge of mechanics, shop mathematics, layout, inspection and machining procedures. Convert from decimals to metrics and vice versa.

Check wheel for cracks and proper RPM. . Exercise caution to prevent personal injury to self-due to high RPM of grinding wheels and hazards associated with grinding. Perform operator tasks according to the machine's process maintenance checklist to ensure that the machine is in proper working order, and to record information as instructed. Practice safety and good housekeeping policies and procedures.

Must be capable of lifting up to 35 pounds on a regular basis. No supervision required as to the mechanics of the job. Must be capable of performing all tasks and duties of Tool and Cutter Grinder #2 and #3.

All employees are expected to be in compliance with government and corporate laws, rules, regulations, policies, and procedures.

May be required to perform other duties as required by supervision and follow instructions as directed.

Basic Qualifications

Employee must have basic computer skills, and may be required to enter and verify information into written forms or database(s) as appropriate. Over two (2) years' experience as machinist or cutter grinder.

Must know the variables that contribute to premature cutter failure such as lack of rigidity in set-up, improper speeds and/or feeds, incorrect clearance angles, chip loads, coolant flow, etc. Must be knowledgeable of cutting tool alloys and mechanical properties such as abrasion resistance, toughness, and heat resistant capabilities of high speed steels and carbide alloys. Must be aware of causes of cutting tool failures such as cratering of HSS and carbide cutters, abrasion, chipping, and breakage problems, etc. Adept with cutter nomenclature, styles of cutters, and cutter applications.

General Dynamics is an Equal Opportunity/Affirmative Action Employer - Minorities/Females/Protected Veterans/Disabled

Eaton's, VehicleDivision, has an opening for a Full-Time Gear Forge Press Operator tojoin our team. This position is based at our

Kearney, NE facility and is on 2nd shift.

Making what matters work at Eatontakes the passion of every employee around the world. We create an environmentwhere creativity, invention and discovery become reality, each and every day.It's where bold, bright professionals like you can reach your fullpotential—and where you can help us reach ours.

• You will operate a Gear pressand perform minor maintenance on equipment

• You will communicate withaudit/quality control personnel to identify issues or concerns and maintain 5S

• Youwill performs set-up on presses for different gear parts including adjustingmachinery, changing punches and dies as required, and ensuring parts remainwithin tolerance during production runs.

• Youwill use gauges to check Gears per engineering specifications

• Youwill troubleshoot machine malfunctions

When we embracethe different ideas, perspectives and backgrounds that make each of us unique,we — as individuals and as a company — are stronger.

We arecommitted to ensuring equal employment opportunities for all job applicants andemployees. Employment decisions are based upon job-related reasons regardlessof an applicant's race, color, religion, sex, sexual orientation, genderidentity, age, national origin, disability, marital status, geneticinformation, protected veteran status, or any other status protected by law.

Required (Basic)Qualifications:

• High School diploma or GED from an accredited institution

• Must be authorized to work in the US without company sponsorship

• Relocation not included - must live within 60 miles to be considered.

PreferredQualifications:

• Minimum one year of industrial experience

• Ability to understand Statistical Process Control

• Ability to read blueprints

• Ability to operate a Fork truck

• Ability to setup machinery

• Ability to read process sheets

• Ability to inspect visually cold and hot parts

• Ability to enter data into computer

Position Success Criteria:

• Position may require daily overtime, 7 days a week and working holidays

• Physical requirements include constantly being on your feet, using a set of tongs to grab hot valves and perform quality checks. The employee would be working in extreme heat in the summer. When operating an automated press the employee will be on their feet for their shift.

• Some walking required when completing change overs or tooling changes.

• Lifting up to 50 lbs., pushing, pulling when changing tooling. In addition to the plant wide PPE the operator is required to wear green tinted glasses, shop coat and gloves.

This position is responsible for setting up and operating equipment that grinds ingredients used in the manufacturing of food products while maintaining a safe work environment and adhering to Tyson policies and procedures.

Tasks

Applicant is responsible to assist in set up duties such as place trash container in place on the production floor. Team member needs to ensure a clean, trash free environment in the grinding area.

Transport cardboard and trash to specified location and dump. Place plastic pallets in the wash rack, operate, load and unload pallet wash. Assist operator with grinding frozen blocks of raw materials.

Be able to assist material handler when needed. Other duties as assigned by supervisor. Applicant must have good communication and organizational skills and be able to perform tasks with limited supervision.

Applicant must be able to work overtime when required. This position involves work in a dry cold environment, standing, walking, bending, twisting, squatting, crawling, performing repetitive motions pinching, grasping reaching above shoulders, climbing stairs ladders, lifting up to 50 pounds occasionally.

Requirements

Applicant must have at least six months of continuous work history with same employer within the last twelve months to be considered for this position.

Tyson Foods, Inc. voluntarily participates in the E-Verify system and uses all tools made available by the federal government to confirm the employment eligibility of all team members. Persons offered employment with Tyson Foods are required to provide documentation proving their employment eligibility, and all offers of employment are contingent upon successful completion of the E-Verify process.

What is E-Verify (English) (Español) EEO is the Law (English) (Español) Right to Work (English) (Español) EEO is the Law Supplemental (English) (Español) Pay Transparency Policy Statement (English) (Español)

All Tyson Team Members are responsible for safety. This includes but is not limited to personal safety and food safety.

For the Voith Paper, Shop department, we are looking for:

Grinder Operator

Springfield, OR

Principle Responsibilities:

• Set up, operate and maintain large roll grinder used to regrind all types of rubber, polyurethane, resin, also all types of steel covers on large diameter paper machine rolls.

• Must be familiar with grinder operation and tooling.

• Should have experience in lifting and moving heavy loads with an overhead crane.

• Should have experience in setups used in grinding practices on large equipment

• Display a good attitude conducive to a shop environment.

• Perform required job functions in a safe and efficient manner and promoting Quality per Voith Standards.

• Must be dependable in regards to attendance.

• Must be willing to work over time when required.

• Must be willing to learn and perform other tasks of operation as required

• Shift work may be required.

Qualifications:

• Some manual lifting (up to 40 lbs)
• Experience with the following equipment: large roll grinders, 80 Ton overhead crane, fork lift truck, hand truck and hand tools

Background/Education:

• Experienced operator preferred with background in Paper Mill roll grinding.

• Experienced operator with background in roll grinding other than paper mill rolls.

• Past operational experience on other similar industrial equipment.

• A trainee may be considered if they exhibit the requirements as detailed under general

responsibilities

• High School Diploma preferred but not required if the experience level, determined by Voith management, off-sets this requirement.

Why join Voith? Qualified, motivated and loyal employees are the engine for our innovative capability and competitiveness. The willingness to think ahead and an enthusiasm for technology is what all Voithians have in common. For our Group Division Voith Paper we search for employees that are respectful team players and as diverse as our markets. Use your chance – at Voith.

Voith Paper is an EEO/AA/VEVRAA compliant Federal Contractor and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, protected veteran status, or any other classification protected by federal, state, or local law.

Sounds like you? Apply now and become a Voithian! If you are interested in this position, please send us your application using the link at the bottom of this page. For further questions please contact:

Please apply on Voith Career Website and below is the link to apply:

https://jobs.voith.com

For the Voith Paper, Manufacturing department, we are looking for:

Roll Grinder Operator

Austell, GA

JOB PROFILE SUMMARY

Set up, adjust and operate external roll grinding machines to grind a diversified line of work unusual contours to close and exacting tolerances and finish. May select and dress wheels, select speeds, feeds, and sequences, best suited for type of finish, material characteristics, contour of work, etc. Skill required to align work in machine, dress wheels and allow for operating factors affecting dimensions and finish such as wheel wear, temperature, etc. Readily works from drawings, sketches, and specifications. Use a variety of precision measuring instruments. Requires a thorough working knowledge of grinding practices and finish requirements. All work is subject to process and final inspection.

SUCCESS FACTORS (Knowledge, Skills and Abilities Required)

• Maintains a safe work environment and acts in accordance with all general and prescribed occupational safety standards and practices.

• Possess complete knowledge of company safety rules and regulations and conducts their daily work operations in accordance with these safety requirements.

• Conducts periodic safety audits including STOP observations, Pure Safety Modules, and physical inspections as required.

• General skills required are the ability to analyze the tasks in advance of conducting them with the eye for assessing potential health risks to employees. Uses the ABBI principle – (Above, Below, Behind, Inside) for assessing tasks.

• Positive attitude with a focus on careful – well thought out planning and preparation. Will not place production needs ahead of safety performance.

• Must be a team player, have continuous desire to learn, embraces changes, have a positive safety attitude, is willing to go the extra mile, is willing to accept challenges and be safety conscious.

• Conducts all required grinding tasks, in accordance with all general and prescribed repair techniques.

• Possess complete knowledge of company product line and roll types and characteristics, including roll covers of all types, stainless steel, chilled iron, etc. A thorough working knowledge of suction rolls and complex hydraulic rolls.

• Possess legible hand writing skills, possess skill level necessary to competently operate all grinding equipment in the facility.

• Follows appropriate work instructions, and maintains accurate records in timely manner.

• Requires accuracy, a sense of urgency in performing duties, must be able to utilize time management skills so that work balance is achieved, must possess ability to be trained to satisfactorily operate overhead and jib cranes, excellent mathematical skills, and basic computer skills. Grinding skill set is broad based and covers many different types of equipment, materials, general grinding practices. Can readily evaluate grinding tasks and adequately prepares machine set-ups to ensure proper alignment and satisfactory grinding parameters.

• Must have excellent eyesight to be able to distinguish small imperfections in roll surface with the naked eye and or with a small magnifier.

• Acts with a sense of urgency while ensuring safety

• Must have very high attention to detail in each element of the grinding specifications such as shape tolerance, TIR, Roundness, etc.

• Basic knowledge and understanding of bearing mounting and removal

• Remove, reinstall customer and/or process bearings of a very wide variety of sizes, types.

• Must mount straight or tapered fit bearings with or without sleeves using a variety of methods including Hydraulic drive-up to achieve the proper clearance to maintain excellent bearing reliability

• Requires excellent working knowledge OEM bearing maintenance and repair methods.

• Proficient user of computer systems including, Grinder CNC control software, Microsoft Office products including Word and XL as well as OEE (overall equipment efficiency)

• Completely capable of setting up the software parameters in the grinder controls to accomplish complex tasks such as compound crowns, and grooving patterns of all types.

• Can accurately and easily access and edit MS Word and XL documents and has working knowledge of computers – especially Fanuc controls, MS Word and XL as well as OEE systems, which allows for timely navigation of views and for recording information electronically.

• Must have analytical skills and a willingness to learn new systems and not afraid to use PC's.

• Accurately and efficiently takes precise and accurate measurements including documentation, computation, and look-up functions.

• Successful and accurate completion of grinding worksheets.

• Micrometer and pi-tape use of a wide range with the ability to measure to the nearest 0.0001 of an inch.

• Knows and understands the need to maintain and check calibration of measuring instruments

• Must execute and drive to complete the work in a timely fashion.

• Must have a very detail oriented attitude focused on accuracy to ensure that roll surface characteristics and documentation is a correct.

• Personal drive for excellent and efficient workmanship.

EXPERIENCE REQUIRED

• Minimum of high school education or equivalent

• Fork Lift Certified

• Overhead Crane Operation – Including Jib hoists as well as bridge cranes using complex rigging techniques on components and/or p

• At least 5 years of previous grinding experience

• Ability to read and comprehend simple instructions, short correspondence, and memos.

• Mechanical drawing and specification reading and interpretation

• Can readily interface with computers and ERP systems as well as MS Word and MS XL

EDUCATION REQUIRED

• High School diploma or equivalent

• Associates Degree in machine shop practices or equivalent

• Completed course work/training in Bearing installation and maintenance

EXPERIENCE / EDUCATION PREFERRED

• Green Belt – Six-sigma

• Prior experience working on Paper Machine Rolls preferred.

• Familiar with drive – up method for mounting and removal of bearings

Why join Voith? Qualified, motivated and loyal employees are the engine for our innovative capability and competitiveness. The willingness to think ahead and an enthusiasm for technology is what all Voithians have in common. For our Group Division Voith Paper we search for employees that are respectful team players and as diverse as our markets. Use your chance – at Voith.

Voith Paper is an EEO/AA/VEVRAA compliant Federal Contractor and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, protected veteran status, or any other classification protected by federal, state, or local law.

Sounds like you? Apply now and become a Voithian! If you are interested in this position, please send us your application using the link at the bottom of this page. For further questions please contact:

Please apply on Voith Career Website and below is the link to apply:

https://jobs.voith.com

Your Career Begins at Timken

If you're ready for a challenging career that provides you with the ability to advance personally and professionally, look to Timken. Our associates make the world more productive by improving the efficiency and reliability of the machinery that keeps industry in motion.

Efficiently perform all operations on the various grinding and hard-machining equipment:

• Responsible for procurement and use of proper gauges and maintaining quality requirements that meet or exceed customer drawing specifications, both written and understood.

• Will be required to produce parts to a level that is acceptable when compared to standard pieces per hour as designated on routings.

• Responsible for daily lubrication and maintenance of machine and other duties such as wheel dressing and machine setup to keep parts within tolerance and finish specifications.

• Perform all necessary loading and unloading of machine; procure and properly utilize setup material; synchronize manual and automatic operations while grinding or turning and allow for temperature changes.

• Interpret and follow drawings, instructions, routings, and specifications; install and maintain proper grinding wheels; or inserts, set up and operate at proper and/or prescribed feeds and speeds.

• Will operate all grinding and turning machines - must be multi-skilled.

• Responsible for preventive maintenance and maintaining inventory of tooling and inserts.

• Responsible for proper care of company tools, observance of safety regulations, and correct reporting of time and production.

• Responsible for maintaining equipment in good working order and maintaining a neat & orderly work area.

Minimum Requirements:

• Ability to use shop mathematics.

• Ability to interpret a variety of prints.

• Ability to plan and perform unusual & difficult work.

• Ability to make decisions that involve considerable judgment.

• Must be willing to work on any Grinder 4 job.

• Must be willing to work any shift.

• Must be willing to work over-time.

Preferred Requirements:

1. Previous ID or OD grinding experience in a bearing manufacturing environment.
2. Previous hard machining experience in a bearing manufacturing environment.
3. Precision gauging/inspection experience.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, protected veteran status, or disability status.

Nearest Major Market: Spartanburg

Nearest Secondary Market: South Carolina

Job Segment: Machinist, Equipment Operator, Inspector, Procurement, Manufacturing, Quality, Operations

Division: Power and Gas

Business Unit: Power and Gas

Requisition Number: 233995

Primary Location: United States-New York-Olean

Assignment Category: Full-time regular

Experience Level: Entry level

Education Required Level: High School Diploma / (GED)

Travel Required: No

Division Description:

Siemens is a global technology powerhouse that has stood for engineering excellence, innovation, quality, reliability and internationally for more than 165 years. As a global technology company, Siemens is rigorously leveraging the advantages that this setup provides. To tap business opportunities in both new and established markets, the Company is organized in eight Divisions: Power and Gas, Power Generation Services, Energy Management, Building Technologies, Mobility, Digital Factory, Process Industries and Drives, and Financial Services. Siemens sets the standard for excellence in power generation, transmission and distribution, and provides innovative customer solutions – from utilities, to industrial space, to oil and gas companies. Siemens' portfolio includes power plants and power-generating equipment, turbines for use as mechanical drives, compressors for industrial applications, power transmission and distribution systems, smart grid applications, and related instrumentation and control systems.

For more information, please visit:

https://www.siemens.com/us/en/home/company/about/businesses/power_

gas.html

Job Description:

Position Overview

Perform all necessary functions to clean, de-burr, assemble/disassemble for machining, and prepare parts and components for inspection.

Responsibilities

• Receive parts and components

• Work from routings, bills of material, and drawings

• Clean and prepare parts, components, and rotating equipment

• Assemble or disassemble components according to procedures maintaining all specific dimensions

• Perform operations including drilling, polishing, bolting, tapping, reaming, sanding, grinding, cleaning, bluing, doweling, leveling, aligning, fitting and layout of parts per procedure and drawings.

• Use cranes as required

• Operate saw

• Candidates must achieve a passing score on the TABE test issued at One Stop. Call 716-373-1880 to schedule an appointment.

• HS Diploma or GED Equivalent.

• Must pass our basic mechanical aptitude test given on-site at Dresser-Rand.

• Physical Requirements:
  Must be able to lift a minimum of 25 pounds on a regular basis throughout the day.

Qualified Applicants must be legally authorized for employment in the Unites States. Qualified Applicants will not require employer sponsored work authorization now or in the future for employment in the United States.