Grinder Set Up Operator Gear Tool Job Description Sample
Master Gear Machinist - Gear Grinder
Plan sequence of operations, lay out work, set up and operate multiple types of gear grinders.
Perform machining operations from drawings, sketches, engineering drawings and oral instructions. Perform difficult and complex machining involving exacting and coordinated tolerances. Determine cutting tools to be used and methods of holding and aligning work. Improvise and adapt toolings, attachments and other machining adis. Perform progressive machining operations as required.
Plan and set up machine tools to fully utilize machine's capacity and minimize amount of machining and number of setups required. Check own work for conformance to specifications.
Utilize a working knowledge and application of shop mathematics. Perform bench operations as required. Perform duties of Precision Machinist classification as required. Machine field tooling as required.
Requires a high school diploma or its equivalent.
Willing to work any shift
Experience in gear / teeth grinding
May have to complete an apprenticeship and/or formal training in area of specialty with 5 years of experience in gear grinding.
Familiar with a variety of the field's concepts, practices and procedures. '
Operates gear grinders.
A certain degree of creativity and latitude is required.
Typically reports to a team lead/supervisor/manager.
CNC Gear Grinder - 3Rd Shift
Includes the following, other duties may be assigned.
Read machining instructions or set up sheets to determine fixtures and grinding wheel to use, machine settings, gear dimensions and tolerances. Tooling and operating sequence are provided. Install specified change gearing.
Clamp work piece in chuck or fixture, or press it on arbor and mount between centers
Set feed rates and rotation speeds of wheel and work piece in relation to each other.
Operate gear grinding machine; make adjustments as needed. Add a flow of coolant to process to maintain the proper temperature of the work piece. Frequently operate more than one gear grinding machine.
Dress, mount, balance, and change wheels as needed.
Master and perform Nital Etching procedure.
Use micrometers, indicators and various other precision measuring equipment to set up, adjust, and check dimensions.
Assist in analyzing gear grinding machine problems; notify supervisor of any machine or quality problems.
Maintain gear grinding equipment; perform preventive maintenance as needed.
Follow all clean up and housekeeping procedures. Comply with all quality and safety regulations.
Requires one to three years of trades training or equivalent experience and two to four years of related machining experience. Requires the ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, decimals, and percent. Requires the ability to operate various equipment to include form grinders, micrometers, indicators, dressing units, diamond discs, and various other precision measuring equipment. Requires a knowledge of gear principles, tooling, material characteristics, machine shop procedures, abrasives and general machining practices. Requires ability to operator a forklift truck and the ability to lift up to 40 lbs.
Gear Grinder Sr/Machinist Sr
Gear Grinder Sr. /Machinist Sr.
Rexnord® is a $2 billion multi-platform diversified global industrial company (NYSE:RXN). Within our two platforms, we serve a wide array of growing, global end markets by offering the broadest, most reliable product portfolios and trusted brands in our industries. Within Process & Motion Control, we design, manufacture, market and service specified, highly engineered mechanical components used within complex systems where our customers' reliability requirements and the cost of failure or downtime are extremely high. Within Water Management, we design, procure, manufacture and market products that provide and enhance water quality, safety, flow control and conservation, in which customers specify our products due to performance, life cycle and project cost, and our service levels. We believe in a core business philosophy of continuous improvement that leverages the Rexnord Business System (RBS) to drive consistency and enable growth. Founded in 1892, Rexnord is headquartered in Milwaukee, Wisconsin, U.S.A. and employs approximately 7,500 associates worldwide. For more information visit: www.rexnord.com.
Aerospace Business Unit
Rexnord Aerospace supplies high performance spherical and cylindrical bearings, mechanical seals, gears and electrical components to commercial air transport markets. Our products are engineered to meet stringent requirements and are specified in engine systems, flight control systems, landing gear systems and airframe structures. Our global customer base includes major engine and airframe OEMs, tier suppliers and aircraft operators.
Reports to Supervisor Production I/Plant Manager
Promote safety awareness and comply with all safety rules
Strictly adhere to all documented work procedures
Demonstrate continued improvement in the areas of quality and productivity
Actively contribute to the improvement of 5S in the your department
Actively participate in cross training program to improve and broaden skill set
Records all labor and job time accurately in the PICK system.
Produce all parts per the job routing
Can perform & train any job at rate without instruction
Can set up all equipment in the department
Effective problem-solving and trouble-shooting capabilities
Follow all quality system policies and procedures.
Maintain Neat, well-organized work-area
Other duties as assigned
Skill & Qualification Requirements
5 years experience in a close tolerance manufacturing environment
H/S diploma or equivalent
Minimum of five years experience in gear cutting/grinding operations
Strong knowledge of and experience performing setups including selection of speeds and feeds and making machine adjustments and corrections
Ability to verify part conformity using micrometers, calipers, dial indicators, and other gauges
Ability to read and analyze engineering prints
Strong math skills
Experience participating in Kaizen Events focused on process improvements using lean manufacturing techniques
Ability to relate to team members well and ability to communicate clearly and concisely
Ability to multitask while being complete and thorough in following documented procedures
Ability to escalate production and downtime issues to get them resolved in a timely fashion
Attitude of openness to change and exhibit a desire to improve every day
In addition to gaining invaluable experience and having the opportunity to create a legacy, the dynamic leader we seek will be rewarded with:
Competitive Hourly Wage
Matching 401(k) contribution
Discretionary Personal Reimbursement Account
Short-Term Disability Insurance
Long-Term Disability Insurance
Accidental Death and Dismemberment Insurance
Flexible Spending Accounts (Medical and Dependent Care)
Matching Gift Program
How to apply
Interested candidates may submit their resume through the Careers section at www.rexnord.com. Rexnord associates must be in good standing for consideration for job openings. This includes satisfactory or above ratings in job performance and no corrective actions, PIP's, disciplinary issues or warnings in the last 12 months.
Equal Employment Opportunity Employer:
Female/Sexual Orientation/Gender Identity/Minority/Veteran/Disabled
Tool And Cutter Grinder #1
The Tool & Cutter Grinder #1 will set up and operate grinding machines such as CNC, Surface and Universal, carbide, drill, and tool and cutter grinders. Sharpen cutting tools to specifications using blueprints, process sheets, and knowledge of abrasive and metal properties.
Routinely work to gage-makers tolerances of +/- .0002. Follow established company directives, policies, military specifications, quality documents and manufacturing instructions.
Review blueprints and process specifications and plan grinding sequence. Select appropriate grinding wheel of appropriate shape and grade.
Position and secure cutting tool on machine table. Move controls to set cutting tool rotation speed, feed rate, and grinding wheel rotation speed. May set up adjustable index plate and rotate cutter by hand to individually sharpen each tooth on cutter.
Set up and perform grinding operations, on form both relieved and profile ground cutters. Ensure that specified clearance and rake angles are maintained according to cutter diameters and types of material being machined.
Perform grinding operations using a variety of machine attachments and accessories. Use oxygen and acetylene torch to remove and replace carbide inserts on cutting tools by brazing, silver soldering, etc. Specialized grinding equipment and attachments are used on some machines.
Verify conformance of finished cutters to specification using precision measuring equipment. Consult with machine operators and rig-up personnel on cutter application and gaging tolerances resulting from cutter grinding services.
Apply knowledge of mechanics, shop mathematics, layout, inspection and machining procedures. Convert from decimals to metrics and vice versa.
Check wheel for cracks and proper RPM. Exercise caution to prevent personal injury to self due to high RPM of grinding wheels and hazards associated with grinding.
Perform operator tasks according to the machine's process maintenance checklist to ensure that the machine is in proper working order, and to record information as instructed. Practice safety and good housekeeping policies and procedures. Must be capable of lifting up to 35 pounds on a regular basis.
General Dynamics is an Equal Opportunity/Affirmative Action Employer - Minorities/Females/Protected Veterans/Disabled
Tool & Die Broach Grinder (Tdm1)
The Tool and Die Broach Grinder (TDM1) sharpens and smoothes cutting edge of tools such as broaches, drills and coordinates the broach usage for all departments to facilitate production or procurement of tooling by performing the following duties.
1st shift: 6:00am
2nd shift 2:30pm
3rd shift: 10:00pm
- overtime may be required*
Essential Duties and Responsibilities include the following. Other duties may be assigned.
Coordinates the broach usage for all departments, determines the condition of tooling and the need to re-sharpen tooling and keep the supply cabinet up to date and stocked. Make new and/ or re-sharpened broaches, drills and end mills as needed. Train fellow associates in cutter grinding techniques. Work with supervisors on the proper use and care of broach tooling.
- Supervisory Responsibilities
This job has no supervisory responsibilities.
To perform the job successfully, an individual should demonstrate the following competencies :
Safety and Security
Education and/or Experience
High school diploma or general education degree (GED); or one to three months related experience and/or training; or equivalent combination of education and experience.
Ability to read and comprehend simple instructions, short correspondence, and memos.
Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals.
Ability to apply common sense understanding to carry out detailed but uninvolved written or oral instructions. Ability to deal with problems involving a few concrete variables in standardized situations.
Basic computer knowledge with Microsoft Applications.
Physical Demands The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this Job, the employee is regularly required to stand; walk; use hands to finger, handle, or feel; reach with hands and arms and talk or hear. The employee is frequently required to sit. The employee is occasionally required to climb or balance and stoop, kneel, crouch, or crawl. The employee must regularly lift and /or move up to 10 pounds, frequently lift and/or move up to 25 pounds and occasionally lift and/or move up to 50 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus.
Tool Grinder III
Corning is one of the world's leading innovators in materials science. For more than 160 years, Corning has applied its unparalleled expertise in specialty glass, ceramics, and optical physics to develop products that have created new industries and transformed people's lives.
Corning succeeds through sustained investment in R&D, a unique combination of material and process innovation, and close collaboration with customers to solve tough technology challenges.
Our Optical Communications segment has recently evolved from being a manufacturer of optical fiber and cable, hardware and equipment to being a comprehensive provider of industry-leading optical solutions across the broader communications industry.This segment is classified into two main product groupings – carrier network and enterprise network. The carrier network product group consists primarily of products and solutions for optical-based communications infrastructure for services such as video, data and voice communications. The enterprise network product group consists primarily of optical-based communication networks sold to businesses, governments and individuals for their own use.
The purpose of this position is:
Operate precision grinding equipment to sharpen and manufacture cutting tools to high quality finish blueprint specifications.
Perform quality inspection of tooling throughout the manufacturing and sharpening process.
This position includes significant duties such as:
Receive tooling from the Storeroom and check the status of paperwork, priority level, and tooling condition.
Check dimensions, angles, and tooling condition etc.
Sharpen most tools of various complexities to match blueprint specs without assistance using fixed gauges, micrometers, calipers, optical comparators, and surface gauges.
Perform set ups, operate all manual grinders and perform all silver soldering tasks with the use of judgment.
Complete tool grinding operations with the use of complicated drawings, specifications, precision measuring instruments, and trigonometry and geometry principles.
Complete all process paperwork and production log book at each machine after every grinding task is complete.
Select and assemble basic wheel configurations to make medium complexity tooling.
Select work holding fixtures to use in the tool grinding process.
Set up, align, and operate surface, cutter, and CNC grinders, as well as any related equipment to perform medium complexity tooling operations.
Create simple CNC programs with the use of basic CNC codes.
Make medium complexity tooling from a tool blank as required.
Perform troubleshooting and maintenance on grinding equipment and clean machines daily.
Verify completeness of PMPs performed on grinding equipment per the maintenance schedule.
Maintain work chucks and fixtures in a burr free condition.
Clean and re-supply operating materials. (i.e. oil, hoses, belts, changing coolant, and filters as needed).
Train, check and direct occasionally the work of 1 person while performing normal duties.
The above description covers the most significant duties performed but does not exclude other occasional work assignments not mentioned.
Frequent light effort in a variety of duties throughout the grinding process.
Good working conditions.
Some exposure to elements of dust, noise, fumes, and heat, none disagreeable.
- High School or General Education Diploma Experience: 1-3 years experience
We prohibit discrimination on the basis of race, color, gender, age, religion, national origin, sexual orientation, gender identity or expression, disability, or veteran status or any other legally protected status.
Nearest Major Market: Phoenix
Tool & Cutter Grinder
Joining the Stanley Black & Decker team means joining one of the world's largest, fastest-growing, and most dynamic companies. Stanley Black & Decker is unique in that we've got a rich and storied history dating back to 1843, but that hasn't stopped us from evolving into a vibrant, diverse, global growth company poised and ready for the future.
Stanley Infrastructure is the world's largest handheld hydraulic tool manufacturer and we're a worldwide market leader. We deliver over 150 handheld hydraulic tools and over 30 mounted impact tools. And these are the tools that build your world.
The Tool and Cutter Grinder inspects, sharpens and makes cutting tools in a safe manner within quality standards. The successful candidate is able to maintain inventory and ensures that there are the appropriate amount of sharp tools to support machining jobs.
The successful candidate who performs well in this role will have growth opportunities available within the business. Learn more about the Stanley Infrastructure business at www.stanleyinfrastructure.com and learn more about Stanley Black & Decker at www.stanleyblackanddecker.com.
ESSENTIAL DUTIES & RESPONSIBILITIES
Maintain cutting tools; keep in good working order.
Maintain purchases within budgeted levels while ensuring that suppliers meet the needs of tool grinding.
Manage inventory and supplies for the tool room.
Support EHS by inspecting grinders and document daily.
Ability to manage supplier relationships that foster partnership while minimizing costs, improving service and maximizing quality.
Conduct light machine maintenance, such as checking oil and filling oil and coolant.
Adhere to 5S+1 program.
Must adhere to all safety programs including use of Personal Protective Equipment (PPE).
Keep tool room organized and clean.
Participates in Continuous Improvement and LEAN activities.
Other duties as assigned
KNOWLEDGE, SKILLS & ABILITIES
Minimum 2-5 years' experience in a Machine Shop environment.
Ability to communicate and work cross-functionally with teams (example- Machine Shop, Manufacturing Engineering, Maintenance, etc.)
Computer proficiency in MS office applications.
Must be organized and able to meet deadlines.
Continuous standing and lifting/lowering
Intermittent walking, use of hand/wrist, and bending/twisting
Occasionally pushing/pulling, and crouching
Must carry 1 to 40 pounds occasionally
40 pounds or more lifting device available
High school diploma or equivalent required.
Tool Cutter Grinder - Weekends - Part-Time
Position Title: Tool Cutter Grinder
Location/Department: Shop EEO Category: Operative
Reports to: Manufacturing Supervisor Direct/Indirect: InDirect
To perform all aspects necessary to the tool cutter grinding processes unused in Manufacturing of Turbine Engine components.
ESSENTIAL DUTIES AND RESPONSIBILITIES:
Able to operate the respective equipment in order to independently perform specific operations.
Change, set and adjust tools as required.
Mark minor adjustments of feeds, speeds and stop within operation capability to maintain specified tolerances.
Have some knowledge of the integrity of the metals being manufactured.
Check parts using specified gages or check parts using furnished fixtures to verify dimensions are being maintained.
Report improper machine function and check parts not being held to the proper dimensions.
Able to use hand tools and precision measuring instruments
Demonstrate a good mechanical aptitude.
Other duties may be assigned as necessary.
Have good attention to detail and attendance
All of these and other objectives must be carried out in a safe and appropriate manner while maintaining an acceptable level of quality and efficiency.
- The job has no supervisory responsibilities. However, the employee under the direction of their Supervisor will assist with the training of other employees.
QUALIFICATIONS (Minimum Experience, Education, Training or Skills):
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily.
The requirements listed below are representative of the knowledge, skills, and/or ability required.
Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
EDUCATION and/or EXPERIENCE:
- High School Diploma or equivalent and a minimum of three (3) years of related experience.
Ability to read and interpret documents such as safety rules, operating and maintenance instructions, procedure manuals and blueprints.
Ability to write routine reports and correspondence.
Ability to speak effectively before employees in the organization.
- Ability to add, subtract, multiply and divide in all unites of measure, using whole numbers, common fractions and decimals.
Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram forms.
Ability to deal with problems involving several concrete variables in standardized situations.
The characteristics described here are representative of those an employee encounters while performing the essential functions of the job.
Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Must be able to pass an eye exam on an annual basis.
While performing the duties of this job, the employee is regularly required to use hands to finger, handle or feel.
Must be able to communicate verbally and have the ability to hear.
The employee frequently is required to stand, walk, reach with hands or arms, and stoop or crouch.
The employee is occasionally required to sit.
The employee must regularly lift and/or move up to thirty (30) pounds and occasionally lift and/or move up to fifty (50) pounds.
Specific vision abilities required by this job include close vision.
The characteristic described here are representative of those an employee encounters while performing the essential functions of this job.
Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this job, the employee is regularly exposed to moving mechanical parts, electrical equipment, and cleaning solutions.
The employee is occasionally exposed to moderate cold and heat.
The noise level in the work environment is usually middling.
Tool Set Production Specialist
Requisition ID 115692BR Date updated 05/30/2018
Tool Set Production Specialist responsible for providing quick response to building tooling work orders and special tooling requests
3rd Shift position
4 years experience in CNC machining
Special Requirement: Troubleshooting all aspects of machine tools, including mechanical, electrical, pneumatically and hydraulically operated functions.
Written and verbal communication skills required to keep fabrication shop and machine tool maintenance management apprised of status/problems.
Timely problem resolution
Effective communication skills
Ability to adapt to changing product requirements
Positive, proactive attitude and work approach
Effective time management skills
Required Education (including Major):
- High School or equivalent
Business Unit Profile
Raytheon Missile Systems (RMS) is the world leader in the design, development and production of missile systems for critical requirement including air-to-air, strike, surface Navy air defense, land combat missiles, guided projectiles, exoatmospheric kill vehicles, missile defense and directed energy weapons. RMS is headquartered in Tucson, Arizona with over 11,000 employees operating at sites across the country and internationally.
None / Not Required
Type Of Job
TX - Dallas
Raytheon is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, creed, sex, sexual orientation, gender identity, national origin, disability, or protected Veteran status.
Tool Grinder Machinist (Corp)
The 5-axis Tool Grinder Machinist is responsible for the operation, set-up and utilization of the 5-axis tool and cutter grinders as well as the other support processes used in the prototyping and production of end mills.
General Company Responsibilities
Support the Company Mission.
Comply with established safety practices and commit to operational excellence.
Position Specific Responsibilities
Perform set-up and operation of 5-axis tool and cutter grinding machines.
Perform prototype and production support for machining programs generated by programmers. Ensure proper use of programs and wheels during prototyping and production. Give prompt recognition of program defects or shortcomings to engineering.
Provide support programming for 5-axis programs, which includes writing or customizing main programs to maximize unmanned machine run time.
Learn and apply cutting tool design.
Inspect and document all tools per TURBOCAM procedures and requirements.
Support and maintain overall shop efficiency by keeping work area clean and safe. Report all hazards or incidents to Vice President of Engineering.
Cooperate and coordinate with other machinists for usage of shared shop equipment.
Advise and consult with manufacturing engineers, project managers, mill machinists and or tooling department for cutting tools and tooling needed to complete projects.
Perform other duties as necessary.
Qualifications & Requirements
High school diploma or GED equivalent.
2 year technical degree or equivalent experience.
8 years' experience as a Machinist.
5 years' experience in set-up and programming of CNC machines.
Proficient in math, geometry, and trigonometry. Proficient in blueprint reading.
Intermediate level in MS Office: Outlook, Word and Excel as well as CAD software.
Must be able to work on multiple projects while keeping details of each project clear.
Must be flexible regarding working hours and break times.
Must be self-motivated and willing to seek out additional work when time is available.
Requires frequent lifting and carrying of 25 lbs. or more and standing for extended periods of time.
Medical (effective first of the month after date of hire), dental, vision, company paid life insurance, flexible spending arrangements, company paid short and long term disability benefits after waiting period, 9 paid holidays, 11 days of PTO accrual the first 2 years, Volunteer Paid Time Off, tuition reimbursement ($5,250 per year), Employee Assistance Program (EAP), Wellness opportunities including access to our onsite gym and free classes, 401k profit sharing (no waiting period), adoption fee support, monthly company luncheons
Any offers of employment will be contingent upon the satisfactory results of a drug and alcohol screening test, and a pre-employment background check, both arranged and paid by TURBOCAM.
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