Grinder Set Up Operator Gear Tool Job Description Sample

Gear Grinder Sr. /Machinist Sr.
2nd shift

The Company

Rexnord® is a $2 billion multi-platform diversified global industrial company (NYSE:RXN). Within our two platforms, we serve a wide array of growing, global end markets by offering the broadest, most reliable product portfolios and trusted brands in our industries. Within Process & Motion Control, we design, manufacture, market and service specified, highly engineered mechanical components used within complex systems where our customers' reliability requirements and the cost of failure or downtime are extremely high. Within Water Management, we design, procure, manufacture and market products that provide and enhance water quality, safety, flow control and conservation, in which customers specify our products due to performance, life cycle and project cost, and our service levels. We believe in a core business philosophy of continuous improvement that leverages the Rexnord Business System (RBS) to drive consistency and enable growth. Founded in 1892, Rexnord is headquartered in Milwaukee, Wisconsin, U.S.A. and employs approximately 7,500 associates worldwide. For more information visit: www.rexnord.com.

Aerospace Business Unit

Rexnord Aerospace supplies high performance spherical and cylindrical bearings, mechanical seals, gears and electrical components to commercial air transport markets. Our products are engineered to meet stringent requirements and are specified in engine systems, flight control systems, landing gear systems and airframe structures. Our global customer base includes major engine and airframe OEMs, tier suppliers and aircraft operators.

Reports to Supervisor Production I/Plant Manager

Key Accountabilities

• Promote safety awareness and comply with all safety rules

• Strictly adhere to all documented work procedures

• Demonstrate continued improvement in the areas of quality and productivity

• Actively contribute to the improvement of 5S in the your department

• Actively participate in cross training program to improve and broaden skill set

General Duties

• Records all labor and job time accurately in the PICK system.

• Produce all parts per the job routing

• Can perform & train any job at rate without instruction

• Can set up all equipment in the department

• Effective problem-solving and trouble-shooting capabilities

• Follow all quality system policies and procedures.

• Maintain Neat, well-organized work-area

• Other duties as assigned

Skill & Qualification Requirements

• 5 years experience in a close tolerance manufacturing environment

• H/S diploma or equivalent

• Minimum of five years experience in gear cutting/grinding operations

• Strong knowledge of and experience performing setups including selection of speeds and feeds and making machine adjustments and corrections

• Ability to verify part conformity using micrometers, calipers, dial indicators, and other gauges

• Ability to read and analyze engineering prints

• Strong math skills

• Experience participating in Kaizen Events focused on process improvements using lean manufacturing techniques

• Ability to relate to team members well and ability to communicate clearly and concisely

• Ability to multitask while being complete and thorough in following documented procedures

• Ability to escalate production and downtime issues to get them resolved in a timely fashion

• Attitude of openness to change and exhibit a desire to improve every day

Rewards

In addition to gaining invaluable experience and having the opportunity to create a legacy, the dynamic leader we seek will be rewarded with:

• Competitive Hourly Wage

• Matching 401(k) contribution

• Discretionary Personal Reimbursement Account

Exceptional Benefits

• Medical Insurance

• Dental Insurance

• Vision Insurance

• Short-Term Disability Insurance

• Long-Term Disability Insurance

• Accidental Death and Dismemberment Insurance

• Life Insurance

• Flexible Spending Accounts (Medical and Dependent Care)

• Educational Reimbursement

• Matching Gift Program

How to apply

Interested candidates may submit their resume through the Careers section at www.rexnord.com. Rexnord associates must be in good standing for consideration for job openings. This includes satisfactory or above ratings in job performance and no corrective actions, PIP's, disciplinary issues or warnings in the last 12 months.

Equal Employment Opportunity Employer:

Female/Sexual Orientation/Gender Identity/Minority/Veteran/Disabled

Requisition ID 104244BR Date updated 12/12/2017

Job Description:

Manufacture and resharpen various cutting tools utilizing manual tool grinders. Understanding and supporting the needs of our internal customers and support groups will be a key factor. Work with the customers to make improvements to cutting tools

Required Skills:

• Commitment to Safety

• Interpret cutting tool blue prints and specification sheets

• Set up and operate manual tool grinding machines (Monoset, Dedtru, etc)

• Fabricate new cutting tools to specifications

• Modify and regrind existing tools to specifications

• Use measuring tools including micrometers, calipers, and indicators

• Inspect your own work

• Monitor and maintain quality

• Perform duties with minimal supervision

• Knowledge of cutting tool geometries.

• Able to work any shift

• Written and verbal communication skills

• Basic math skills

Desired Skills:

• Timely problem resolution.

• Effective communication skills.

• Ability to adapt to changing product requirements.

• Positive, proactive attitude and work approach.

• Effective time management skills.

• Previous Walter Power CNC grinder Programming experience utilizing Walters Tool Studio Software,

• Previous Walter Power CNC grinder set up and operation

Required Education (including Major):

• High School diploma or equivalent.
  104244

Business Unit Profile

Raytheon Missile Systems (RMS) is the world leader in the design, development and production of missile systems for critical requirement including air-to-air, strike, surface Navy air defense, land combat missiles, guided projectiles, exoatmospheric kill vehicles, missile defense and directed energy weapons. RMS is headquartered in Tucson, Arizona with over 11,000 employees operating at sites across the country and internationally.

Relocation Eligible

No

Clearance Type

None / Not Required

Expertise

Product Support

Type Of Job

Full Time

Work Location

TX - Dallas

Raytheon is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, creed, sex, sexual orientation, gender identity, national origin, disability, or protected Veteran status.

Position Title: Tool Cutter Grinder

Classification: Non-exempt

Location/Department: Shop EEO Category: Operative

Reports to: Manufacturing Supervisor Direct/Indirect: InDirect

Date: 05/01/2014

SUMMARY:

To perform all aspects necessary to the tool cutter grinding processes unused in Manufacturing of Turbine Engine components.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Able to operate the respective equipment in order to independently perform specific operations.

• Change, set and adjust tools as required.

• Mark minor adjustments of feeds, speeds and stop within operation capability to maintain specified tolerances.

• Have some knowledge of the integrity of the metals being manufactured.

• Check parts using specified gages or check parts using furnished fixtures to verify dimensions are being maintained.

• Report improper machine function and check parts not being held to the proper dimensions.

• Able to use hand tools and precision measuring instruments

• Demonstrate a good mechanical aptitude.

• Other duties may be assigned as necessary.

• Have good attention to detail and attendance

• All of these and other objectives must be carried out in a safe and appropriate manner while maintaining an acceptable level of quality and efficiency.

SUPERVISORY RESPONSIBILITIES:

• The job has no supervisory responsibilities. However, the employee under the direction of their Supervisor will assist with the training of other employees.

QUALIFICATIONS (Minimum Experience, Education, Training or Skills):

• To perform this job successfully, an individual must be able to perform each essential duty satisfactorily.

• The requirements listed below are representative of the knowledge, skills, and/or ability required.

• Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

EDUCATION and/or EXPERIENCE:

• High School Diploma or equivalent and a minimum of three (3) years of related experience.

LANGUAGE SKILLS:

• Ability to read and interpret documents such as safety rules, operating and maintenance instructions, procedure manuals and blueprints.

• Ability to write routine reports and correspondence.

• Ability to speak effectively before employees in the organization.

MATHEMATICAL SKILLS:

• Ability to add, subtract, multiply and divide in all unites of measure, using whole numbers, common fractions and decimals.

REASONING ABILITY:

• Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram forms.

• Ability to deal with problems involving several concrete variables in standardized situations.

PHYSICAL DEMANDS:

• The characteristics described here are representative of those an employee encounters while performing the essential functions of the job.

• Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Must be able to pass an eye exam on an annual basis.

• While performing the duties of this job, the employee is regularly required to use hands to finger, handle or feel.

• Must be able to communicate verbally and have the ability to hear.

• The employee frequently is required to stand, walk, reach with hands or arms, and stoop or crouch.

• The employee is occasionally required to sit.

• The employee must regularly lift and/or move up to thirty (30) pounds and occasionally lift and/or move up to fifty (50) pounds.

• Specific vision abilities required by this job include close vision.

WORK ENVIRONMENT:

• The characteristic described here are representative of those an employee encounters while performing the essential functions of this job.

• Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• While performing the duties of this job, the employee is regularly exposed to moving mechanical parts, electrical equipment, and cleaning solutions.

• The employee is occasionally exposed to moderate cold and heat.

• The noise level in the work environment is usually middling.

The 5-axis Tool Grinder Machinist is responsible for the operation, set-up and utilization of the 5-axis tool and cutter grinders as well as the other support processes used in the prototyping and production of end mills.

General Company Responsibilities

• Support the Company Mission.

• Comply with established safety practices and commit to operational excellence.

Position Specific Responsibilities

• Perform set-up and operation of 5-axis tool and cutter grinding machines.

• Perform prototype and production support for machining programs generated by programmers. Ensure proper use of programs and wheels during prototyping and production. Give prompt recognition of program defects or shortcomings to engineering.

• Provide support programming for 5-axis programs, which includes writing or customizing main programs to maximize unmanned machine run time.

• Learn and apply cutting tool design.

• Inspect and document all tools per TURBOCAM procedures and requirements.

• Support and maintain overall shop efficiency by keeping work area clean and safe. Report all hazards or incidents to Vice President of Engineering.

• Cooperate and coordinate with other machinists for usage of shared shop equipment.

• Advise and consult with manufacturing engineers, project managers, mill machinists and or tooling department for cutting tools and tooling needed to complete projects.

• Perform other duties as necessary.

Qualifications & Requirements

• High school diploma or GED equivalent.

• 2 year technical degree or equivalent experience.

• 8 years' experience as a Machinist.

• 5 years' experience in set-up and programming of CNC machines.

• Proficient in math, geometry, and trigonometry. Proficient in blueprint reading.

• Intermediate level in MS Office: Outlook, Word and Excel as well as CAD software.

• Must be able to work on multiple projects while keeping details of each project clear.

• Must be flexible regarding working hours and break times.

• Must be self-motivated and willing to seek out additional work when time is available.

• Requires frequent lifting and carrying of 25 lbs. or more and standing for extended periods of time.

Benefits

Medical (effective first of the month after date of hire), dental, vision, company paid life insurance, flexible spending arrangements, company paid short and long term disability benefits after waiting period, 9 paid holidays, 11 days of PTO accrual the first 2 years, Volunteer Paid Time Off, tuition reimbursement ($5,250 per year), Employee Assistance Program (EAP), Wellness opportunities including access to our onsite gym and free classes, 401k profit sharing (no waiting period), adoption fee support, monthly company luncheons

Any offers of employment will be contingent upon the satisfactory results of a drug and alcohol screening test, and a pre-employment background check, both arranged and paid by TURBOCAM.

EOE/Veterans/Disabled

The Tool & Cutter Grinder #1 will set up and operate grinding machines such as CNC, Surface and Universal, carbide, drill, and tool and cutter grinders. Sharpen cutting tools to specifications using blueprints, process sheets, and knowledge of abrasive and metal properties.

Routinely work to gage-makers tolerances of +/- .0002. Follow established company directives, policies, military specifications, quality documents and manufacturing instructions.

Review blueprints and process specifications and plan grinding sequence. Select appropriate grinding wheel of appropriate shape and grade.

Position and secure cutting tool on machine table. Move controls to set cutting tool rotation speed, feed rate, and grinding wheel rotation speed. May set up adjustable index plate and rotate cutter by hand to individually sharpen each tooth on cutter.

Set up and perform grinding operations, on form both relieved and profile ground cutters. Ensure that specified clearance and rake angles are maintained according to cutter diameters and types of material being machined.

Perform grinding operations using a variety of machine attachments and accessories. Use oxygen and acetylene torch to remove and replace carbide inserts on cutting tools by brazing, silver soldering, etc. Specialized grinding equipment and attachments are used on some machines.

Verify conformance of finished cutters to specification using precision measuring equipment. Consult with machine operators and rig-up personnel on cutter application and gaging tolerances resulting from cutter grinding services.

Apply knowledge of mechanics, shop mathematics, layout, inspection and machining procedures. Convert from decimals to metrics and vice versa.

Check wheel for cracks and proper RPM. Exercise caution to prevent personal injury to self due to high RPM of grinding wheels and hazards associated with grinding.

Perform operator tasks according to the machine's process maintenance checklist to ensure that the machine is in proper working order, and to record information as instructed. Practice safety and good housekeeping policies and procedures. Must be capable of lifting up to 35 pounds on a regular basis.

General Dynamics is an Equal Opportunity/Affirmative Action Employer - Minorities/Females/Protected Veterans/Disabled

Job Description:

Summary:

The Tool and Die Broach Grinder (TDM1) sharpens and smoothes cutting edge of tools such as broaches, drills and coordinates the broach usage for all departments to facilitate production or procurement of tooling by performing the following duties.

Essential Duties and Responsibilities include the following. Other duties may be assigned.

Coordinates the broach usage for all departments, determines the condition of tooling and the need to re-sharpen tooling and keep the supply cabinet up to date and stocked. Make new and/ or re-sharpened broaches, drills and end mills as needed. Train fellow associates in cutter grinding techniques. Work with supervisors on the proper use and care of broach tooling.

• Supervisory Responsibilities

This job has no supervisory responsibilities.

Competencies

To perform the job successfully, an individual should demonstrate the following competencies :

• Problem Solving

• Interpersonal Skills

• Teamwork

• Leadership

• Planning/Organizing

• Quality

• Quantity

• Safety and Security

Education and/or Experience

High school diploma or general education degree (GED); or one to three months related experience and/or training; or equivalent combination of education and experience.

Language Skills

Ability to read and comprehend simple instructions, short correspondence, and memos.

Mathematical Skills

Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals.

Reasoning Ability

Ability to apply common sense understanding to carry out detailed but uninvolved written or oral instructions. Ability to deal with problems involving a few concrete variables in standardized situations.

Computer Skills

Basic computer knowledge with Microsoft Applications.

Physical Demands The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this Job, the employee is regularly required to stand; walk; use hands to finger, handle, or feel; reach with hands and arms and talk or hear. The employee is frequently required to sit. The employee is occasionally required to climb or balance and stoop, kneel, crouch, or crawl. The employee must regularly lift and /or move up to 10 pounds, frequently lift and/or move up to 25 pounds and occasionally lift and/or move up to 50 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus.
3rd shift: 10:00 pm - 6:30am

• overtime may be required*

G.W. Schultz Tool has been manufacturing high performance, premium carbide cutting tools for over 30 years.

We specialize in custom carbide end mills, as well as a standard line of tools, custom etching, coatings, and re-grinding services. We have distinguished ourselves in the marketplace by maintaining the highest quality standards and manufacturing excellence, quick turn-around times, and consistent innovation. Our customers are primarily in the defense, aerospace, power generation, and medical device sectors. To confirm our commitment to excellence, GWS is certified to Aerospace (AS9100/ISO) standards.

G.W. Schultz Tool has an innovative design and manufacturing facility with the latest advanced technology and equipment located in Tavares, a beautiful area of Lake County, Florida.

We offer a wide range of career opportunities. Our benefits include vacation, personal and holiday pay; medical, dental, vision, life insurance and SIMPLE IRA plans; supplementary options; and other performance-based benefits. When you come to work for us, you are not just an employee, you become part of our team!

At Northrop Grumman, our employees have incredible opportunities to work on revolutionary systems in air and space that impact people's lives around the world today, and for generations to come. Our work preserves freedom and democracy, and advances human discovery and our understanding of the universe. We look for people who have bold new ideas, courage and a pioneering spirit to join forces to invent the future, and have a lot of fun along the way. Our culture thrives on intellectual curiosity, cognitive diversity and bringing your whole self to work — and we have an insatiable drive to do what others think is impossible. Our employees are not only part of history, they're making history.

Northrop Grumman Aerospace Systems has an opening for a Standard Tool Set Up Opr to join our team of qualified, diverse individuals. This position will be located in El Segundo, CA.

Essential Functions:

• Performs and is responsible for the set up, maintenance, disassembly and reassembly of such certification tool as: Winslow Spacematic, Quackenbush and Peck motors.

• Using manufacturers' drawings, catalogs, shop orders and other written or verbal instructions, determines operational sequence methods used to drill and ream graphite composite and graphite titanium/aluminum to specified tolerances.

• Sets up and performs functional tests to determine proper operation of tools prior to submittal to inspection for specific hole and countersink sizes.

• Diagnoses and determines nature and extent of damage, operational effects or wear by making routine and periodic inspection of certification tools.

• As required, using tool blueprints, disassembles and replaces defective or worn parts, such as: shafts; bushing; pistons; valves; bearings; gears; shims and spacers.

• Reassembles, adjusts and test.

• Uses micrometer, countersink gauge, ball gauge, punches hammers, sockets and pliers to make necessary adjustments and repairs.

• Uses arithmetic involving decimals and fractions to make tool feed and speed adjustments.

Basic Qualifications:

• High School Diploma/GED

• 4 years of experience with basic manufacturing hand tools.

• Ability to read and understand manufactures Drawings, catalogs, and other written or verbal instructions.

• Experience with calibrated tools, Calipers, Micrometer, scales, C-Sink gauges

• Experience with drill Bushings, Cutting tools, drills, reamers, counter sinks

Preferred Qualifications:

• 5 Years of experience with Calibrated tools, Calipers, Micrometers, scales, C-Sink gauges.

• Requires the use of Arithmetic involving decimals and fractions , to make tool feed and speed adjustments

Northrop Grumman is committed to hiring and retaining a diverse workforce. We are proud to be an Equal Opportunity/Affirmative Action Employer, making decisions without regard to race, color, religion, creed, sex, sexual orientation, gender identity, marital status, national origin, age, veteran status, disability, or any other protected class. For our complete EEO/AA and Pay Transparency statement, please visit www.northropgrumman.com/EEO. U.S. Citizenship is required for most positions.

Job Description:

ATI Forged Products produces and markets a wide range of specialty metal alloys, including titanium, nickel, and steel forgings to end use markets such as aerospace, energy, oil & gas, and general industrial markets. We have several operating facilities and deliver products to customers globally.

We are currently seeking a Tool Set at our Portland, IN plant.

Position is responsible for setting up and tearing down of dies and equipment.

Position responsibilities include:

• Follow work instruction and procedures.

• Understand forging prints and written specifications.

• Stamp and repair dies and procedures.

• Record and upkeep appropriate production records.

• Other job duties as assigned.

If you are organized, motivated and can work independently and as a part of a dynamic team, please contact us. We offer excellent salary compensation, and a comprehensive benefits package. For consideration, submit your resume and salary requirements.

ATI and its subsidiary companies will provide equal employment opportunities to all applicants without regard to applicant's race, color, religion, sex, gender, genetic information, national origin, age, veteran status, disability status, or any other status protected by federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested.

Requirements

• High School Diploma or equivalent,

• Previous experience in Manufacturing preferred

• Capable of reading blueprints and schematics

• Excellent organizational skills with the ability to multi-task

Requisition Number
17-2731

Area of Interest

Manufacturing / Production / Operations

Status

Full-time

Job Type

Non-exempt

Location

Portland Operations-P05