Hot Die Press Operator Job Description Sample

Hot Press Operator

Shift Information: 2nd Shift, 3:30 pm-12:00 am

Business Description:

Output Solutions at Fiserv delivers business-critical communications to financial institutions, health and property/casualty insurance providers, billers, retailers, travel and entertainment companies and advertising agencies nationwide. With solutions including transactional document production and delivery, card manufacturing and personalization and direct marketing services, we help our clients streamline operations to contain costs, while building customer loyalty and generating incremental revenue.

ESSENTIAL RESPONSIBILITIES:
1.Perform basic and detailed machining and assembly tasks to operate at least one machine and/or perform many manual / assembly duties.
2.Perform repetitious and previously performed work without supervisory and technical assistance. Assistance may be needed for other work.
3.Multi-tasking that requires focused concentration is expected to be learned – must be willing to cross train.
4.Utilizes basic skills and experience background to perform machining and manual tasks.
5.Process transactions necessary for work situations that requires very good working PC user know-how.
6.Improvising sometimes is necessary to solve work problems to maintain work schedules.
7.As necessary, supervisor may assign to assist and help others with work.
8.Work from verbal or written instructions, work specifications, routing sheets, etc.; uses basic math ---- all in English.
9.Perform minor maintenance and work with others to provide assistance with major maintenance projects when assigned.
10. May utilize and/or operate material moving equipment, carts, etc. and use some production tools including hand tools and precision devices.
11. When assigned perform duties and tasks outside department and job to the best of individual skill and ability.
12. Work overtime, weekends, and holidays as work schedules require. In peak periods additional overtime is required.
13. Comply with general work rules -- responsible for quality of own work, housekeeping of own work area, and to work safely.

Physical Requirements:

Work requires incumbent to be mobile and in a standing / walking position with ability to lift up to 50 lbs regularly. Uses hands to handle, finger, or feel objects and to perform keyboarding.

Also uses hands and arms to reach and grab objects. Sometimes it is necessary to crouch or kneel. Successful performance requires good vision abilities including close vision.

POSITION QUALIFICATIONS:

Education and Experience:

Generally high school vocational orientated background or related education is preferred, and typically, 3 months to 3 years of fast pace, high volume production experience or similar background or equivalent combination of education and experience is needed to successfully perform job requirements. Time classified in the specific job classifications does not automatically qualify an individual. In addition to the time guidelines, an individual must meet all other job requirements and a company approved job opening must exist.

Fiserv, Inc. is an Equal Employment Opportunity/Affirmative Action Employer and maintains a Drug-Free Workplace.

Job Description:

EDUCATION and/or EXPERIENCE:

High school diploma or GED, and certificate from a technical school or equivalent combination of education and experience.

REQUIRED SKILLS:
1.Language: ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals; ability to verbally communicate effectively.
2.Mathematical: ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals; ability to apply basic concepts of algebra and geometry.
3.Reasoning Ability: ability to apply common sense understanding to carry out instructions provided in written, oral, or diagram form.
4.Ability to read and interpret blue prints.
5.Ability to read and interpret router instructions and specifications.
6.Properly use calipers, micrometers and other gauge measuring tools.

Daily Lifting and Carrying requirements of the job:

Height the object is lifted from the floor, table or overhead location and distance the object is carried

Maximum weight to be lifted is 40 lbs. Employees are required to seek assistance as needed.

Precision Castparts Corp. is an equal opportunity employer committed to recruit, hire, train, and promote in all job categories without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status or other status protected by applicable law.

RR Donnelley's Genesis Plant provides specialty corrugated packaging and displays. We are a very unique sheet plant with some of the finest print capabilities in the corrugated industry as well as litho mounting & die cutting (flat bed & rotary). We serve our customers with marketing kits, promotional packaging, retail packaging and POS / POP displays.

Lead Press Operator's role facilitates the thorough set up and safe operation of the Die Cutter equipment (flatbed / autoplaten). Produces a quality product in a timely manner and in accordance with applicable standard operating procedures. Assists with feeding substrate, moving product, machine maintenance and all other department functions as required.

Interprets job orders for this equipment, plans necessary operations, and sets up and adjusts equipment for run. Monitor equipment during operations to ensure tolerances are being maintained and quality is being met. Make adjustments as necessary. Perform daily maintenance duties such as cleaning machinery to remove paper dust and lint, check pumps and other operating parts for proper lubrication and lubricate equipment as needed.

• Adheres to and promotes all safety policies and procedures including, but not limited to the proper handling of hazardous waste, lock out-tag out rules and hearing and eye protection policies.

• Pulls and inspects run samples and notifies Lead Operator and/or Management in the event quality standards are not being met.

• Prepares the press for a run by verifying job specs and setting up the press accordingly.

• Maintains proper inventory of incoming/outgoing materials.

• Monitors the flow of materials throughout the run.

• Works in conjunction with the press operators and other assigned Press Assistants in troubleshooting and making repairs to press.

• May assist with make-readies.

Required Skills

The duties and responsibilities described above are the essential functions of the job. The qualifications below are representative of the knowledge, skills, and/or abilities required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Ability to read, understand and carry out written instructions.

• Ability to understand and follow verbal instructions.

• Standing 100% of the entire shift with frequent bending.

• Lifting up to 50 lbs occasionally, 35 lbs frequently.

• Grasping with both hands for long periods of time.

OTJ-MAN

Required Experience

Previous experience in a printing environment preferred. Some experience in the operation of various hand tools preferred. Must be able to work in a team environment.

JOB SUMMARY Identify and pull correct material identified on a manufacturing order, set up and operate Amada Press Brake and Lucifer Oven to dimensions specified on manufacturing work order and deliver finished material to other work areas, and complete detailed work order.

ESSENTIAL DUTIES AND RESPONSIBILITES

• Essential duties require presence in the workplace on a regular basis: in order to accomplish this, regular attendance and punctuality must be maintained.

• Operate Press Brake and hot form oven.

• Ability to prepare and run setups and forming operations.

• Reading, comprehending, and ability to follow work order instructions.

• Ability to work well with others.

• Work in an efficient and timely manner

• Keep work area including machine surfaces clean at all times.

• Read work orders or production schedules to determine specifications, such as materials to be used, locations of bend lines, or dimensions and tolerances.

• Develop constructive and cooperative working relationships with others and maintain them over time.

• Identify opportunities for process improvement and increased efficiency.

• Follow work rules and standard safety regulations at all times.

• Maintain safe working practice's and insure area is clean and free of any possible unsafe situations.

• Determine proper bend sequences.

• Read blueprints and PCMs.

• Determine proper tooling needed for specific jobs.

• Preform set ups.

• Perform other duties as assigned.

QUALIFICATIONS

• U.S. Person status required due to export control.

• Ability to identify potential issues with machinery, parts or process.

• Knowledge of and ability to apply basic mathematical skills to the work environment (such as addition, subtraction, multiplication, and division using whole numbers)

• Knowledge or experience working in an inclusive work environment, particularly those persons with disabilities.

• Adaptable to change (positive or negative) and to considerable variety in the workplace.

• Accepting of criticism and ability to deal calmly and effectively with stressful situations

• Willingness to take on responsibilities and challenges.

• Ability to identify, organize, estimate and recognize differences or similarities with excellent attention to detail.

• Ability to add, subtract, multiply, and divide using whole numbers.

• Ability to apply common sense understanding to carry out written or verbal instructions.

• Ability to provide direction and guidance.

• Excellent interpersonal and communication skills, team oriented, and ability to deal with a wide variety of personalities and communication styles.

• Knowledge of and aptitude toward mechanical processes and techniques.

• Ability to work around high heat conditions.

• Ability to adapt to change (positive or negative).

LANGUAGE SKILLS

• Ability to read, write, communicate and/or follow written and verbal instructions in English.

• Ability to read and interpret documents such as safety rules and procedure manuals.

• Ability to communicate in English through voice, American Sign Language or adaptive technology.

EDUCATION/EXPERIENCE

• High school diploma or equivalent.

• Exposure to Manufacturing Environment preferred.

PHYSICAL DEMANDS/WORK ENVIRONMENT The physical demands and work environment described here are representative of those that must be met by the employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Constant bending/squatting.

• Constant exposure to high heat.

• Constant exposure to high noise levels.

• Constant exposure to indoor manufacturing environment.

• Constant exposure to moving mechanical parts.

• Constant use of fingers/hands/arms to grasp, pinch, pull, feel and reach.

• Frequent lifting or moving up to 30lbs and occasional up to 50lbs (with help).

• Frequent periods of standing and /or walking

• Frequent repetitive motions.

• Occasional exposure to airborne particles.

• Use of industry standard personal protective equipment (PPE) required.

• Vision abilities include close vision, color vision, and ability to adjust focus.

Definitions:

• Constant (67-100% of shift)
• Frequent (34-66% of shift)
• Occasional (11-33% of shift)
• Seldom (1-10% of shift)

ABOUT SKILLS INC. Skills Inc. is a self-supporting Social Enterprise and is organized as a 501 (c) (3) non-profit. We have four lines of business; Aerospace Manufacturing, Aerospace Finishing, Technical Services, and Business Solutions, that operate in 4 locations. Skills Inc. employs over 700 people and our social mission is to train, employ and serve persons with disabilities. We accomplish our mission three ways; direct hire, vocational programs and services, and as a resource to the community.

Drug Free Workplace. Criminal background check and drug test required.

Skills Inc. is an Equal Opportunity Employer.

Individuals with disabilities highly encouraged to apply.

Provide support for the 1st Press Operator and assist in the daily operation of the web press including controlling register, compensation, and other operational duties as directed by the 1st Press Operator.

• Monitor overall job quality, including print registration and product compensation. Identify and correct quality defects.

• Accurately perform and record quality assurance tests (quality control checks).

• Monitor packing quality and accuracy, maintaining accurate counts and load ticket paper work.

• Organize and monitor imaging process, signoffs, restarts, form changes, samples, additional paperwork, and QC procedures.

• Assist first press operator with coordinating make-ready plan.

• Map out job plan by using layout, folding dummy, and instructions from the 1st press operator to establish measurements for plows, slitters, die cuts, gum pads, etc.

• In addition to plows and slitters, install and set any auxiliary equipment such as face slitters, hot melt applicators, and extrusion glue needles.

• Establish web path and turn bar configuration.

• Manage web up procedure including ribbon orientation and timing.

• Monitor the rest of the crew's progress during the make-ready. Offer assistance as necessary.

• Perform minor repairs and maintenance such as roller replacement, and press lubrication.

• Assist 1st Press Operator in providing direction and training to the press crew.

• Insure that safe practices are followed by crew members during all operations and procedures.

• Be able to step in for the 1st Press Operator as needed.

• Must be able to work 7:00 pm to 7:00 am shift, 3 days on/4 days off, (Monday, Tuesday, Wednesday or Thursday, Friday, Saturday, alternating on an 8 week rotation). Opportunities for overtime.

RR Donnelley is an Equal Opportunity/Affirmative Action employer. The company's policy is to select, place and deal with all its employees without discrimination based on race, religion, color, national origin, sex, gender identity or expression, age, disability, perceived disability, sexual orientation, protected Veteran status, genetic information or on the basis of any other status protected by applicable federal, state or local law.

Required Skills

Experience/Knowledge:

• 8 years web press-printing experience.

• Knowledge of in-line finishing, die cutting, inserters, imagers, color and register.

• Must have worked in all positions leading up to this position.

Special Skills:

• Communication skills.

• Troubleshooting/Problem Solving Skills

• Mechanical Aptitude

• Continuous standing/walking

• 8 hrs or more.

• Occasional bending, kneeling, climbing, reaching.

• Occasional lifting and pushing/pulling

• 50 lbs. or less.

• Occasional repetitive motion with both hands.

• Ability to see colors.

Eaton located in Kearney, NE has an opening for a Full-Time 2nd Shift Gear Forge Press Operator.

Essential Functions:

• Operates Gear press

• Performs minor maintenance on machines

• Keeps work area clean and free of hazards – 5-S program

• Works and communicates with audit/quality control personnel and supervisor to

• Identify quality problems or concerns

• Performs set-up on presses for different Gears prints

• Sorts gears, and slugs for defects

• Adjusts machinery during changeover

• Uses gauges to check Gears/gear specifications

• Changes punches and dies as needed

• Works with Toolroom on die quality problems

• Gears Auditing (Quality Control)

• Ability to troubleshoot machine malfunctions

• Perform other incidental and related duties as required or assigned

Basic Qualifications:

• High School diploma or GED from an accredited institution is required.

• Must be authorized to work in the US without company sponsorship

• Relocation not included - must live within 50 miles to be considered.

Position Criteria:

• Understands Statistical Process Control

• Blueprint reading

• Fork truck operation

• Ability to setup machinery

• Ability to read process sheets

• Visual inspection of cold and hot parts

• Entering data into computer

• Position may require daily overtime, 7 days a week and working holidays

• Physical requirements include constantly being on your feet, using a set of tongs to grab hot valves and perform quality checks. The employee would be working in extreme heat in the summer. When operating an automated press the employee will be on their feet for their shift.

• Some walking required when completing change overs or tooling changes.

• Lifting up to 50 lbs, pushing, pulling when changing tooling. In addition to the plant wide PPE the operator is required to wear green tinted glasses, shop coat and gloves.

Preferred Qualifications:

• One year of industrial experience

Barnes Aerospace West Chester OEM division is seeking a Hot Form C/Lathe Operator on 3rd shift. The ideal candidate should be a quick learner with attention to detail and strong analytical/problem solving skills. If you are a high-energy, motivated individual who thrives in a fast-paced environment, please submit your resume for further consideration. This position reports to the Production Supervisor.

Core Responsibilities:

• Preps and loads dies into hot form furnaces according to specified procedures

• Adjusts and monitors furnace temperature

• Prepares material sheets and places them into hot form furnaces locating them properly

• Monitors temperature, tonnage, pressure and time according to job specifications

• Removes parts from furnace and inspects for flaws, imperfections and dimensions using measuring instruments, templates, overlays, gauges, visual inspection or other methods

• Operates multiple hot form furnaces simultaneously

• Cleans dies during the run to remove pits, dirt, etc.

• Operate computerized numerically controlled (CNC) machines and lathe with minimum supervision; perform a complex series of progressive machining operations on diversified work to close and exacting tolerances.

• Set up and operate machines to perform difficult machining operations and improvise tooling and machine attachments to accomplish desired results.

• Correlate machine position with control; manually cycle machine through operation sequence to check fixture and work alignment, tooling sequences, clearances, speeds, feeds, etc., and adjust machine to correct deviations from program specifications.

• Diagnose operating difficulties and make appropriate remedial adjustments to realign machine or correct programming to correct operations or dimensional deviations.

• Work from drawings, specifications, programming and setup instructions and data.

• Monitor parts dimensions using jigs, fixtures, gages, calipers, micrometers, comparator, and height gages to assure conformity of parts.

• Complete paperwork required to document the quantity of parts completed.

• Responsible for the maintaining of a clean and safe working environment in line with company policies.

• Perform other duties and cross-training as required.

Required Skills

Qualifications:

• 1-2 years' experience operating CNC machines or lathes.

• Able to use basic math to add, subtract, multiply, or divide and may work with fractions, decimals, or percentages.

• Able to handle multiple tasks effectively

• Able to read, understand and follow written work instructions and blue prints

• Proficient at using precision measuring tools such as micrometers and dial indicators

Education Requirements:

• High school diploma or GED required.

Eaton located in Kearney has an opening for a 3rd Shift Valve Forge Press Operator.

Position Overview:

Job responsibilities include promoting safety, quality, production and 5S. The operator will be responsible for running an automated valve forge press, but will also be expected to cross-train including running a manual valve forge press. The operator would be responsible to complete changeovers in a timely manner, change their own tooling and minor troubleshooting of the press, which could include the lube system, kickouts, rails, etc. Although this position would start on an automated forge press, the employee would be expected to learn additional operations such as manual valve press, material handler, shear operator, quality control, and die assembly.

Essential Functions:

• Operates Valve forge press

• Troubleshoots machine malfunctions and performs minor maintenance on machines.

• Keeps work area clean and free of hazards – maintains 5S

• Works and communicates with audit/quality control and supervisor to identify quality problems or concerns

• Performs set-up on presses for different valve prints

• Sorts valves, gears, and slugs for defects

• Adjusts machinery during changeover

• Uses gauges to check valve/gear specifications

• Changes punches and dies as needed

• Works with tool room on die quality problems

• Perform other incidental and related duties as assigned.

Basic Qualifications:

• High School diploma or GED from an accredited institution is required.

• Must be authorized to work in the US without company sponsorship

• Relocation not included - must live within 50 miles to be considered.

Position Criteria:

• Understands Statistical Process Control

• Blueprint reading

• Fork truck operation

• Ability to setup machinery

• Ability to read process sheets

• Visual inspection of cold and hot parts

• Entering data into computer

• Position may require daily overtime, 7 days a week and working holidays

• Physical requirements include constantly being on your feet, using a set of tongs to grab hot valves and perform quality checks. The employee would be working in extreme heat in the summer. When operating an automated press the employee will be on their feet for their shift.

• Some walking required when completing change overs or tooling changes.

• Lifting up to 50 lbs, pushing, pulling when changing tooling. In addition to the plant wide PPE the operator is required to wear green tinted glasses, shop coat and gloves.

Preferred Qualifications:

• One year of industrial experience

Position Summary:

• Independently operates the various hot heading machines in use by the Company to perform complex operations such as forming, shaping, stamping, etc. on various sizes of head configurations etc. to required close tolerances per blueprint or other specifications. Performs required quality workmanship through the use of precision measuring instruments and special test equipment. Follows scheduled workflow assignments in order to meet customer demands and production control requirements. Works towards meeting established standards and performance requirements.

Key Position Responsibilities:

The duties and responsibilities include, but are not limited to, the following:

• Independently kit tools, set-up jobs and make adjustments as required.

• Perform 1st article inspection.

• Train and mentor lower level employees.

• Maintain and procure dies and tooling.

• Forge metal parts to print specifications and established performance standards.

• Operates various types of Hot Heading machines as required for the completion of the various operations necessary on the work pieces being formed. Maintains visual check of work in progress to assure proper functioning of equipment.

• Performs quality workmanship through the use of precision measuring instruments.

• Refers to drawings, engineering prints and written instructions to machine products to customer / engineering specifications.

• Follows scheduled workflow according to assigned priorities and communicates deviations to department lead.

• Insures that all materials are available prior to initiating production and communicates shortages to department lead.

• Conforms to written instructions and procedures to achieve increased performance in production and quality workmanship.

• Monitors equipment maintenance and adheres to safety regulations.

• Performs other duties as assigned or necessitated by change or condition.

• Must be willing to work overtime as needed.

• Participates in LEAN, 6S and Root Cause analysis activities as required.

• Works as an active team member by participating in problem solving, team building, and all other team activities to improve the processes, productivity, quality,etc. of the production operations in a cell.

• Responsible for accuracy of parts formed. Visually and/or with measuring instruments checks work performed for proper results.

• Good housekeeping, knowledge of good machine safety is necessary as well as adherence to Company Safety Rules.

• Requires initiative in solving problems associated with the set-up and operation of various types of Hot Header machines and ingenuity in adapting tooling and shop aids to complete forming operations. Makes suggestions for improving the efficiency of work flow or equipment operation. Takes on or reports for additional work as current tasks are completed. Performs other work related tasks as deemed necessary by Company needs.

Essential Qualifications, Skills and Experience:

• High School diploma, equivalent or GED

• Ability to visually inspect for cracks or other defects.

• Ability to suggest tooling improvements to Engineering for process/method improvements.

• Ability to fluently read and follow instructions in English.

• Ability to interpret prints and engineering drawings.

• Ability to perform machining on a variety of high strength materials (Inconel, A286, Stainless, 300M, 15-5, etc).

• Knowledge of tooling to achieve consistent quality results.

• Knowledge of precision measuring instruments.

• Must read, understand, refer to and interpret Geometric, Dimensioning and Tolerancing (GD&T) dimensioning and third view projection blueprints.

Desired Qualifications, Skills, and Experience:

• Ten or more years of hot forging experience.

• Experience in an Aerospace manufacturing environment preferred.

• Bilingual - English and Spanish

• Ability to train and mentor lower level employees

ITAR Requirement:

• Due to ITAR regulations, this position requires that the employee must be a U.S. Person (U.S. Citizen or Permanent Resident) or a Foreign Person for whom a license is obtained.

Quality Requirement:

• Employees will participate in understanding, implementing and maintaining the Company
  Quality Policy in accordance with AS-9100C and/or ISO-9001:2008 requirements.

Physical Requirements/Working Conditions:

• This is primarily a position that requires employees to stand for 8 hours and grind production parts. This position requires lifting parts up to 35 lbs. and the employee must often bend and reach to load materials on equipment. The employee also moves throughout the building to collect, deliver, and handle production parts.

Employer’s Statement:

• This job description does not list all of the duties of the job. You may be asked by supervisors or managers to perform other duties. You will be evaluated in part based upon your performance of the tasks listed in this job description.

• The company reserves the right to change, rescind, add or delete the duties and responsibilities of positions within this job classification at any time. The job description is not a contract for employment, and either you or the employer may terminate employment at any time, for any reason.

We offer competitive compensation and excellent benefits including Medical, Dental, and a company matched 401k plan.

Sargent Aerospace & Defense / Sonic Industries, Inc.
EOE/W/M/Vets/Disability
Torrance Location
Available Immediately