Metallographer Job Description Sample

Overview

Reporting to the Quality Manager, the Metallurgist will effectively provide metallurgical and technical support to all aspects of manufacturing.

Responsibilities

• Provide daily metallurgical and technical support to all company departments actively involved in manufacturing, including corrective and preventive action

• Perform metallographic analysis using digital or optical microscopy.

• Conduct root cause failure analysis investigations on customer complaints/claims and internal quality issues including corrective and preventive action

• Prepare detailed technical reports on completed failure analysis investigations.

• Responsible for identifying and executing projects for process improvements.

• Actively contributes and implements continuous process improvements.

• Perform regular process audits to assure adherence to standard procedure and analyze process optimization.

Qualifications

EDUCATION and/or EXPERIENCE:

• Bachelor's degree in Metallurgical Engineering or Materials Science required

• At least 5 years related experience with casting and hot extrusion preferred.

SKILLS & ABILITIES:

• Knowledge of metallographic sample preparation, etching and the use of digital and light optical microscopes

• Attention to detail

• Computer proficient in Microsoft Office

• Knowledge of basic laboratory safety practices

• Strong communication skills

• Strong mathematical skills

SPECIFIC EQUIPMENT USED:

• Microscopes & Metallography Equipment

• Optical, XRF and ICP spectrometers plus hardness and tensile testing equipment

• Digital photography – macro and micro

• Computer and computer programs

• Appropriate Safety PPE

Chase provides competitive wages and benefits, including:

Medical, Dental, Vision, Life, 401(k), Paid Vacation and Holidays, Competitive Wages, Tuition Reimbursement, Bonus opportunity, a Wellness Incentive Program, and more …

If you're looking for a future that involves working for a best-in-class company and enhancing the quality of life for yourself and family, we welcome the opportunity to review your application.

Chase Brass is a tobacco-free facility - tobacco users of any kind need not apply.

Equal Opportunity and Affirmative Action Employer

JOB SUMMARY:

Provides failure analysis laboratory processes for a variety of mechanical and materials components.

ROLE PRIORITIES:

• Preparation and documentation of metallurgical samples

• Performing various metallurgical, mechanical, and chemical laboratory tests

• Documentation of laboratory test results through recording of readings, photography, and hand sketches

• Safe operation of various cutting and grinding tools

• Efficient use and planning of laboratory equipment resources

ESSENTIAL JOB FUNCTIONS

Responsible for documentation of samples when submitted to the laboratory and during laboratory testing, which can include photography, hand sketches, recording data in tables, worksheets and/or spreadsheets.

Responsible for laboratory preparation processes relating to failure analysis of a variety of mechanical or materials including metallographic preparation and documentation, interpretations, and testing. May include testing such as hardness and microhardness, optical emissions spectrometry, electrical testing, pressure testing. Includes in-house and field operation work with multiple sample types.

May also include operations and maintenance of the following: cutting/sectioning saws and cut off wheels, grit blasting, and use of hand and power tools.

Performs other related duties as required such as inventory of laboratory supplies, occasional travel for field work, and provide training.

SKILLS AND EXPERIENCE

• Post high school education with courses relating to failure analysis, metallography, mechanical testing and analysis procedures and equipment

• Five years of experience in a metallographic laboratory environment

• Familiarity with metallographic laboratory equipment

• Knowledge of industrial safety practices and procedures

• Able to lift 30 lbs.

• Visual acuity

• Knowledge of material and testing specifications

• Excellent communication skills

• Computer proficiency

• Commitment to company values

THE BENEFITS

M&M Engineering offers annual safety training, travel reimbursement, health insurance options, paid holidays, paid time off, and a 401k with company matching.

Yes

Job Description:

Major responsibilities of the Quality Assurance Metallographer include preparing both internal and external customer samples for defect analysis. The preparing of this work includes, but is not limited to use of laboratory equipment such as shears, vertical and horizontal saws, sample mounting equipment and sample polishing equipment. The metallographer will perform defect analysis using microscopes- both scanning electron and optical. After analysis is complete, technical reports will be written and distributed to the appropriate stakeholders. Metallographers will also perform grain and Vickers hardness testing on certain grades of steel as required by the customer. They will be responsible for performing carbide testing and provide the producing facilities with technical and quality support. Applicants should apply educational/technical experiences and utilize problem solving and continuous improvement skills. This role may also provide the facility with technical and quality systems support, including process improvement recommendations. The Metallographer will apply education/technical experience and utilize problem solving and continuous improvement skills.

REQUIREMENTS:

• Educational background in Engineering, Technology or Metallurgy

• Bachelor's degree or equivalent experience

• Minimum of two years in steel or heavy industrial manufacturing

• Scanning Electron Microscope experience a plus

• Lab experience a plus

• Skills in developing collaborative relationships to achieve results

• Analytical and continuous improvement skills required, as well as superior verbal and written technical communication ability.

Level and compensation based on experience.

Division: Power Generation Services

Business Unit: Power and Gas

Requisition Number: 227573

Primary Location: United States-North Carolina-Rural Hall

Assignment Category: Full-time regular

Experience Level: Mid level

Education Required Level: Associate's Degree / College Diploma

Travel Required: 5%

Division Description:

Siemens is a global technology powerhouse that has stood for engineering excellence, innovation, quality, reliability and internationally for more than 165 years. As a global technology company, Siemens is rigorously leveraging the advantages that this setup provides. To tap business opportunities in both new and established markets, the Company is organized in eight Divisions: Power and Gas, Power Generation Services, Energy Management, Building Technologies, Mobility, Digital Factory, Process Industries and Drives, and Financial Services.

Siemens is the leading service partner for ensuring high reliability and optimal performance of rotating power equipment within the utility, oil & gas, and industrial processing industries worldwide – as well as for wind turbines. Siemens' extensive national network of service technicians is able to quickly and comprehensively offer expert service to maximize the lifecycle of power generation equipment, helping to ensure reliability and prevent downtime.

For more information, please visit:

https://www.siemens.com/us/en/home/company/about/businesses/power-generation-services.html

Job Description:

Manufacturing Engineer –Thermal Spray Coatings

Rural Hall, NC

Position Overview

The Siemens Winston Service Center is seeking an experienced and hands-on Coating Application Engineer. A successful candidate in this position will be responsible for industrializing thermal spray application processes for engine run and new land based power generation turbine components. The position also provides on-going shop floor support of coating application and related processes within Siemens Energy Gas Turbine Service Division.

Responsibilities

Primary responsibilities will include:

• Development and qualification of coating processes for gas turbine blades, vanes and other components by means of high-velocity-oxygen-fuel spraying (HVOF) and plasma spraying (APS)

• In-depth support development and qualification projects (scheduling, design of experiments, experimentation, reporting, documentation) with responsibility for due dates, results and costs associated with your field of activities

• Develop robotic programs for the application of thermal coating systems for Fanuc and ABB robots using Robotmaster. Support legacy Karel, TP, ABB Rapid programs for complex 3-d turbine components

• Work with materials/coatings engineering to develop parameters for HVOF & APS processes used to control the application of MCrAlY, TBC & Hardface materials.

• Understand, troubleshoot, and manage thermal spray guns and supporting systems including F4, Jetcoat, and JP.

• Develop controls based on this data for improving capability of the production process.

• Development of tooling and masking for coating processes

• Collaborate with suppliers and other thermal spray resources to introduce mature technologies for masking of components. Hard, silicone, tape, liquid, gel, etc. Industrialize these techniques to reduce production costs.

• Lead projects through all phases, conception, R&D, qualification, production implementation, and continued production support

• Develop work instructions, procedures, key cards, and related manufacturing repair documentation for coating operations.

• Create and control of qualification and process documentation

• Lead continuous process improvements (analysis, solution finding, implementation) around coating processes and methods

• Analyze production data and results and collaborate with production engineering to optimize process (spray paths, parameters, tooling, tool frames, user frames) so that fixed process control can be implemented and documented as standard work

• Work with production personnel to implement, troubleshoot, and improve thermal spray and associated processes

• Collaborate with management, product engineering, peer engineers, and operators to realize high quality, stable processes. Provide data and documentation for product process qualifications (PPQ), work instructions and manufacturing quality control plans.

Required Knowledge/Skills, Education, and Experience

• Associates degree in mechanical, manufacturing engineering, materials science, or 5+ years relevant and proven manufacturing technician/engineering experience

• 5+ years of experience in manufacturing (preferably in a production coating environment) or in development with focus on coating technology

• Skilled in interpretation of product and manufacturing drawings and specifications that define coating and masking requirements

• Knowledge in thermal coating processes particularly HVOF and APS

• Knowledge in identifying, analyzing and correcting coating process issues such as porosity and thickness control.

• Knowledge in process control for coatings as well as in statistical process analysis and design-of-experiments

• Knowledgeable in programming, online and offline, of Fanuc and ABB Robots using Fanuc Karel, Fanuc TPP, ABB Rapid for thermal coating applications for thermal spray coatings.

• Knowledgeable in metallographic examination of MCrAlY, TBC and hard-face thermal coatings to specification requirements.

• Good knowledge of special processes (i.e. shot peen, abrasive blast, welding,) used in repair/preparation of components for coating is a plus.

• Knowledge in designing component masking equipment and tooling

• Knowledge in developing maintenance activities on coating torches and coating powder feed systems.

• Familiarity with CAD/CAM systems and product data management systems, preferably Siemens NX, Siemens Teamcenter, and RobotMaster

• Working knowledge of MS office (Project, Excel, PowerPoint, Word, Outlook)

• Qualified Applicants must be legally authorized for employment in the United States. Qualified Applicants will not require employer sponsored work authorization now or in the future for employment in the United States.

Preferred Knowledge/Skills, Education, and Experience

• Knowledge and professional experience in project management

• Knowledge and familiarity with off-line programming software usage

• Flexibility in working non-standard shifts as needed

#LI-SH1

The Application Research Engineer will work with state of the art laser processing equipment, as well as the latest in robotics and machine tool technology. The ideal applicant is a hands-on person who enjoys working with machinery and electronics. Additionally, a good work ethic and strong interpersonal skills are required since the position involves daily contact with IPG customers.

Duties:

• Development of new laser based technologies

• Numerical analysis of laser-material interaction and laser machining processes

• Welding of samples; sample mechanical and metallographic testing and analysis

• Residual stress analysis, microstructure characterization

• Work with lasers and laser related equipment

• Customer service focused skills; strong professional communications, negotiation, and problem-solving abilities

• Demonstration and applications processing development; IPG locations, customer locations, trade shows and conferences. Up to 15% travel.

• Set up & operation of robotic & CNC laser welding / cutting /drilling equipment for customer application testing

• Perform inspection of samples, including optical microscopy and metallographic cross sectioning, polishing for weld inspection

• Documentation of test results in electronic reports

• Responsible for maintenance of lab equipment

• Support of engineering development activities, sales support and customer applications development and support

• Demonstrate laser system specifications for customer

Requirements

• BS Engineering degree required, advanced degree (MS and/or PhD) is highly desirable

• Experience with welding and welding processes is highly desirable

• Experience with numerical modeling and simulation is a must

• Familiarity with mechanical testing is highly desirable

• Familiarity with modern statistical methods is a must

• Familiarity with material science and experience working with different material compositions is a plus

• +3 years' experience in similar role

• Background in electronics, machine or manufacturing technology

• Experience with CAD/CAM, CNC or robotic system programming

• Previous industrial laser applications experience a plus

This position, which reports directly to the Lab Manager, is responsible for performing all testing required in the Metallurgy laboratory for manufactured materials in accordance with documented test procedures and determine product suitability to meet customer and/or internal specifications. The incumbent will maintain departmental records of test performed. In addition, this position is responsible to be cross trained in other Quality Department areas including Analytical laboratory, preparation of certificates of analysis and conformance, and filing of quality records. This position will participate in statistical studies of test and other manufacturing data, as required, to determine product capabilities.

Key responsibilities:

• Follow plant safety, health, and environmental procedures

• Perform designated physical, electrical, chemical, metallurgical, and mechanical tests, including but not limited to:

• Mount, grind, polish, etch, and inspect metallurgical specimens.Operate metallograph and microscopes, for photo-micrographic examination of samples.

• Calibrate thermocouple materials and identify, designate and record results

• Prepare, calculate and hang ZGS samples in high temperature furnace for stress-rupture testing, record data.

• Perform tensile strength determinations

• Perform resistance tests.

• Operate hardness tests (superficial and micro hardness)

• Perform chemistry analysis of melts

• Ensure accuracy of test results

• Keep accurate test records including adding data to departmental databases

• Perform calibration on measuring equipment

• Input statistical data; perform calculations and some limited analysis on the data

• Cross train in Quality Department clerical functions, as needed:

• Perform document searches to support customer complaint analyses

• Prepare certifications, attaching all pertinent documentation.Resolve any discrepancies

• Maintain department records; box and maintain file for storage at Iron Mountain

• Create thermocouple calibration documents

• Train new technician as needed

• Flexibility in providing overtime coverage as needed to support plant customer focus and key metrics

• Employee assigned to work with hazardous wastes are trained and qualified in proper management practices for hazardous wastes that they handle.

Are you the ideal candidate?

• High school diploma or equivalent with a minimum of 3 years of laboratory experience

• Familiarity with manufacturing and/or testing of metal tubing and wire is a plus

• Hands on experience with tensile strength/elongation/modulus, hardness, resistance, thermocouple, and ICP/spectrophotometer testing is a plus

• The incumbent must have excellent PC skills, specifically Excel and Word.

• Familiarity with laboratory information management system such as AS400 and LIMS is desired

• Ability to train on 1st shift

#ENR-Noble Metals

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Dana is a global leader in the supply of highly engineered driveline, sealing, and thermal-management technologies that improve the efficiency and performance of vehicles with both conventional and alternative-energy powertrains. Serving three primary markets – passenger vehicle, commercial truck, and off-highway equipment – Dana provides the world's original-equipment manufacturers and the aftermarket with local product and service support through a network of nearly 100 engineering, manufacturing, and distribution facilities.

Dana Corporation is seeking to fill fall Engineering Co-op positions at World Headquarters in Maumee, OH.

Potential Departments available:

• Applications

• Materials

• Test

• Product

• Gear

• Advanced

• Electrical

• NVH Lab

• Benchmark Lab

• Global Manufacturing Engineering (GME)

Primary Job Responsibilities:

The main responsibility of this position will be to assist in the completion of many Engineering projects. Other duties may include, but are not limited to the following:

• Collect data for several Value Added/Value Engineering projects.

• Process development & documentation of manufacturing work instructions.

• Assist and test the development of new operator friendly tooling designs/capabilities.

• Perform research, design & development of manufacturing processes including production flow, assembly method & production equipment.

• Design, assemble, test and analyze specified products to meet various customer performance requirements.

• Write and present reports on all active projects

• Assist production, domestic and international affiliates with manufacturing issues as required.

• Interface with other disciplines including: product engineering, design, testing & development, manufacturing.

• Visit assembly and machining plants to learn about manufacturing procedures and cost savings opportunities.

• Record and collect test data.

• Uphold the divisional mission and quality statement.

• All other duties as directed by management.

For Materials Engineering co-ops, other primary job duties may include but are not limited to:

Assist materials laboratory technicians, materials engineers and lead scientists in the sample preparation, testing and analyst of Dana products.

These tasks may be associated with any of the following:

• Mechanical properties testing (tensile, fatigue, impact)

• Hardness testing (Brinell, Rockwell and microhardness)

• Metallographic sample preparation (sectioning, mounting, polishing, etching)

• Chemical analysis

• Miscellaneous test evaluation of lubricants, adhesive, polymeric, elastomeric materials, etc

• Environmental testing (100% humidity, salt fog corrosion, etc)

• Metallographic structure interpretations

• Material/manufacturing processing problem analysis, failure analysis

• Tribologicial studies

• Plan tests under the supervision of laboratory personnel

• Assist in testing and analysis of applied research projects

• Use of a personal computer for spreadsheets, charts, report writing, etc

• Prepare etching solutions; ensure a ready supply of etching solutions and solvents

• Maintain laboratory order and cleanliness

Requirements:

• Enrollment in a Mechanical or Manufacturing Engineering, Materials Science and Engineering, or Metallurgical Engineering program.

• Proven work experience (not necessarily technical work experience).

• Experience with Manufacturing or Assembly a plus.

• Computer proficiency in a Windows environment utilizing Microsoft Office and Lotus Notes.

• Excellent mechanical aptitude.

• Must be capable of performing duties with limited supervision.

• Excellent interpersonal skills to permit effective interaction with all levels of Dana and external customers.

• Self-directed and motivated individual with excellent organizational skills and accepts responsibility.

Benefits:

• Paid Co-Op

• Gain valuable work experience

• Opportunity for long term growth

We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class.

Atkore International is a publically traded industry leader manufacturing Electrical Raceway and Mechanical Products & Solutions, serving a wide range of construction, electrical, fire and security and mechanical applications. We successfully executed an initial public offering on June 10, 2016.

Our business is comprised of two reporting segments, Electrical Raceway and Mechanical Products & Solutions, with total annual revenue of $1.6 B. Electrical Raceway has 2 business units, Cable Solutions and Conduit & Fittings, totaling just over $1B in annual revenue. Mechanical Products is a stand-alone business unit with about $600M in annual revenue.

Our global locations include 24 manufacturing and distribution centers in the US, Canada, the United Kingdom, China, Australia, and New Zealand with over 3,000 employees.

Allied Tube and Conduit – a part of Atkore International – currently has an opening for a Senior Metallurgical Engineer at our Harvey, IL location. Harvey is located approximately 30 miles south of Downtown Chicago.

Reporting to the Manufacturing Engineering Manager, the Senior Metallurgical Engineer's primary focus will be managing all metallurgical aspects for the MP&S business unit. Additional essential functions include, but are not limited to:

Oversee the Metallurgical Lab department functions including routine testing, forensic evaluation and specific tasks/projects.

Supervise two lab technicians and delegate tasks accordingly.

Research, develop and implement new ideas for improving the company technological edge.

Conduct basic research programs specifically aimed to be complimentary to what our corporation is expected to manufacture in terms of quality and new products.

Continuously monitor and improve all the metallurgical aspects of our process.

Responsible for the upkeep and maintenance of all the equipment.

Interpretation of metallographic cross section of welds and galvanized coating.

Daily review of each of the mechanical properties certifications issued by the Met Lab.

Managing all the steel specifications documentation as they related to each product.

Responsible for the approval and monitoring of each steel supplier.

Responsible for the revision/ issue of steel specifications.

Perform complete evaluation of customer related complaints as forwarded by QA.

Perform evaluation on competitors tubing for intelligence gathering information.

Develop new test/fixture and or procedures for unique testing of special product.

Trouble shooting of tube mill related problems related to galvanizing or welding issues.

Be actively engaged with all sales departments and all the tube plants.

Manage and conduct any tube mill trials for approval of new steel suppliers or for new products.

Be actively involved in innovation of new products and approve/recommend the use of specific steel tailored to meet specific customer requirements.

Continuous monitoring of all ASTM and UL specifications related to all our products.

Conduct/monitoring any test deemed critical by participating and witnessing validation tests at the Underwriters Laboratory.

Control and specify all the steel used in all the plants by interfacing with each steel supplier domestic and foreign.

Performs other related duties as assigned.

Requirements

Minimum BS in Metallurgy or Material Science
7+ years of industry engineering experience.

Solid understanding and experience in metallurgical analysis.

Be familiar and experienced with equipment such as: tensile tester, hardness superficial and micro, Spectrometer, metallograph and Scanning Electron Microscope/EDS

Working knowledge of tube mill operations and manufacturing techniques, materials, tooling and manufacturing technologies

Demonstrated team building and leadership skills.

"Out of the box thinker" must be key driver contributing to the products roadmap.

Manage diverse, simultaneous projects of varying complexities.

Strong relationship management, strategy development, project management, problem solving and change management skills.

Professional and positive approach, self-motivated, dynamic, creative with the ability to work on own initiative.

Demonstrated strong oral and written communication skills.

All associates must embrace and foster an environment that supports our core values of Integrity, Respect, Excellence, Teamwork and Accountability.

Atkore's mission is to be the customer's first choice for electrical raceway and mechanical products and solutions, by providing unmatched quality, delivery, and value based on sustainable excellence in strategy, people and process.

We are able execute on our mission through our core values. All employees must embrace and foster an environment that supports our core values of Accountability, Teamwork, Integrity, Respect, and Excellence (ATIRE). Senior leaders are also expected to drive innovation by delivering value to our customers through a culture built from a mindset, skill set, and tool set that drives breakthrough results.

Atkore International offers a competitive salary package in addition to a comprehensive benefits package including Medical, Dental, Vision, 401(k) with Company Match and Flexible Spending Accounts.

Atkore International is an Equal Opportunity Employer and does not discriminate because of age, color, disability, ethnicity, marital or family status, national origin, race, religion, sex, sexual orientation, military veteran status, or any other characteristic protected by law.

Atkore International is a diverse company that believes its employees are the foundation for investing in its future, through the understanding that awareness and acceptance of our individual difference enhance inclusion and promote engagement and alignment. Diversity and inclusion are keys to growing our business and providing a work environment that fosters contributions by all employees.

Join our team and align yourself with an industry leader!

• Equal Opportunity Affirmative Action Employer (minorities/women/the disabled/protected veterans).

• Please view Equal Employment Opportunity Posters here.

Winsted Precision Ball, a division of Schaeffler Group USA, is seeking a qualified Metallurgic Quality Technician to support our Winsted, CT location.

Perform receiving inspection functions on raw material such as mechanical testing, etch inspection, metallography, material certification review, special testing as required. Initiate and document any outside testing that is required and maintain all receiving inspection records.

Perform metallurgical functions such as; preparation of specimens, microstructure evaluation, micro hardness testing. Document all lab activities. Maintain all heat treat instrumentation calibration records.

Perform process, procedural and calibration audits to assure adherence to written quality assurance systems. Use judgement to bring to the attention of the supervisor and obsolete or inadequate instructions. Support all areas of the quality department as directed by the supervisor.

Work under general direction and guidance to attain a definite objective. Consult with supervisor on unusual problems.

High school or equivalent. Additional knowledge beyond that specified with the understanding of somewhat complicated drawings, diagrams, charts: shop arithmetic and ordinary shop mathematics including use of handbook formulas, table; basic principles and methods of setup and operations of several machine tools. Formal training in metallurgy, metallographic techniques, statistical process control, sampling plans and quality related fields. Must have basic computer skills. Must be familiar with properties and microstructures of bearing materials. Lifting of up to 50 lbs. maximum unassisted. Excess of 50 lbs. assistance required. Eye examination required per (Q.C.I 8 paragraph 9.1)
1 – 2 years experience in metallographic techniques

Schaeffler is an Equal Opportunity Employer/Minorities/Females/Disabled/Veterans